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Thermocouple Faults to 2000

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Duet Hardware and wiring
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  • undefined
    dc42 administrators
    last edited by 7 Aug 2018, 11:32

    Not really, I am suggesting that you connect chassis directly to mains ground, and mains ground to the negative output terminal of the PSU. In this image you can see how I have done this on my delta.

    alt text

    Duet WiFi hardware designer and firmware engineer
    Please do not ask me for Duet support via PM or email, use the forum
    http://www.escher3d.com, https://miscsolutions.wordpress.com

    undefined 1 Reply Last reply 7 Aug 2018, 12:10 Reply Quote 0
    • undefined
      Billsrf @dc42
      last edited by 7 Aug 2018, 12:10

      @dc42 ok thank you. I will try that also. I did put a piece of captan tape on my thermocouple to isolate it. It works, but I’m afraid it will not read properly. I ordered a coupe of Cartridge TC’s from E3D to try out.

      www.dpp3d.com , pellet fed large format 3d printers

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      • undefined
        wilriker @dc42
        last edited by 7 Aug 2018, 13:07

        @dc42 said in Thermocouple Faults to 2000:

        [...] and also link mains ground to the negative output of the PSU.

        What is the rationale behind this specific connection?

        Manuel
        Duet 3 6HC (v0.6) with RPi 4B on a custom Cartesian
        with probably always latest firmware/DWC (incl. betas or self-compiled)
        My Tool Collection

        undefined 1 Reply Last reply 7 Aug 2018, 14:03 Reply Quote 0
        • undefined
          Billsrf
          last edited by 7 Aug 2018, 13:29

          There isn't a rational thought behind it. I have tried everything I can think of. I wired it as per your delta picture and it is still faulting when i home the machine, and when the Zero sensor activates it goes in to a 2000c fault mode. I put a piece of captan tape on the TC's ring terminal to isolate it and I no longer get a fault. But, I am sure it will not read accurately.

          www.dpp3d.com , pellet fed large format 3d printers

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          • undefined
            dc42 administrators @wilriker
            last edited by 7 Aug 2018, 14:03

            @wilriker said in Thermocouple Faults to 2000:

            @dc42 said in Thermocouple Faults to 2000:

            [...] and also link mains ground to the negative output of the PSU.

            What is the rationale behind this specific connection?

            Safety, in case a fault develops inside the PSU. ATX PC PSUs always have this connection internally.

            Duet WiFi hardware designer and firmware engineer
            Please do not ask me for Duet support via PM or email, use the forum
            http://www.escher3d.com, https://miscsolutions.wordpress.com

            undefined 1 Reply Last reply 9 Aug 2018, 09:54 Reply Quote 0
            • undefined
              Billsrf
              last edited by 7 Aug 2018, 22:22

              Thank you, I did it as per @dc42 suggested. Now my issue is Z-probe not going to middle of table when I call for home all??? LOL It probes the back corner of the build plate on its first probe point. But, it doesn't go to the other points or the center for last probe point?

              www.dpp3d.com , pellet fed large format 3d printers

              undefined 1 Reply Last reply 8 Aug 2018, 07:14 Reply Quote 0
              • undefined
                dc42 administrators @Billsrf
                last edited by 8 Aug 2018, 07:14

                @billsrf said in Thermocouple Faults to 2000:

                Now my issue is Z-probe not going to middle of table when I call for home all???

                Please post your homeall.g and homez.g files, and tell us which firmware version you are running.

                Duet WiFi hardware designer and firmware engineer
                Please do not ask me for Duet support via PM or email, use the forum
                http://www.escher3d.com, https://miscsolutions.wordpress.com

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                • undefined
                  Billsrf
                  last edited by 8 Aug 2018, 16:52

                  Here are my files.1_1533747130393_homez.g 0_1533747130393_homeall.g

                  www.dpp3d.com , pellet fed large format 3d printers

                  undefined 1 Reply Last reply 8 Aug 2018, 17:28 Reply Quote 0
                  • undefined
                    Phaedrux Moderator @Billsrf
                    last edited by 8 Aug 2018, 17:28

                    @billsrf It would appear that you need to remove the negative sign from your move to get the probe to the center of the bed.

                    G90 ; absolute positioning
                    G1 X-530 Y-560 F6000 ; go to first bed probe point and home Z
                    G30 ; home Z by probing the bed

                    You're telling it to go to a negative absolute position, which I don't think you intend.

                    Z-Bot CoreXY Build | Thingiverse Profile

                    undefined 1 Reply Last reply 9 Aug 2018, 12:50 Reply Quote 0
                    • undefined
                      wilriker @dc42
                      last edited by 9 Aug 2018, 09:54

                      @dc42 said in Thermocouple Faults to 2000:

                      Safety, in case a fault develops inside the PSU. ATX PC PSUs always have this connection internally.

                      OK, I can see that.
                      But there comes one question instantly to my mind: if I connect negative output to mains ground as shown in your picture wouldn't those ~12-15A needed to heat up the bed also take this route? I ask because I have my PSU connected to mains with a standard PC power cable that has 3x0.75mm² inside. One for L, N and PE. That would mean a single 0.75mm² would then have to take up to 15A of current. That seems like a good idea to start a fire to me.

                      So what am I missing?

                      Manuel
                      Duet 3 6HC (v0.6) with RPi 4B on a custom Cartesian
                      with probably always latest firmware/DWC (incl. betas or self-compiled)
                      My Tool Collection

                      undefined 1 Reply Last reply 9 Aug 2018, 13:56 Reply Quote 0
                      • undefined
                        Billsrf @Phaedrux
                        last edited by 9 Aug 2018, 12:50

                        @phaedrux , LOL, Thank you!!!

                        www.dpp3d.com , pellet fed large format 3d printers

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                        • undefined
                          dc42 administrators @wilriker
                          last edited by 9 Aug 2018, 13:56

                          @wilriker said in Thermocouple Faults to 2000:

                          @dc42 said in Thermocouple Faults to 2000:

                          Safety, in case a fault develops inside the PSU. ATX PC PSUs always have this connection internally.

                          OK, I can see that.
                          But there comes one question instantly to my mind: if I connect negative output to mains ground as shown in your picture wouldn't those ~12-15A needed to heat up the bed also take this route? I ask because I have my PSU connected to mains with a standard PC power cable that has 3x0.75mm² inside. One for L, N and PE. That would mean a single 0.75mm² would then have to take up to 15A of current. That seems like a good idea to start a fire to me.

                          So what am I missing?

                          The current will only go down the mains ground wire if the negative wire from the PSU to the Duet breaks and there is another path from mains ground to the Duet ground such as a USB cable.

                          Duet WiFi hardware designer and firmware engineer
                          Please do not ask me for Duet support via PM or email, use the forum
                          http://www.escher3d.com, https://miscsolutions.wordpress.com

                          undefined 1 Reply Last reply 9 Aug 2018, 14:09 Reply Quote 0
                          • undefined
                            wilriker @dc42
                            last edited by 9 Aug 2018, 14:09

                            @dc42 said in Thermocouple Faults to 2000:

                            The current will only go down the mains ground wire if the negative wire from the PSU to the Duet breaks and there is another path from mains ground to the Duet ground such as a USB cable.

                            OK, I have no USB connection to the Duet and my connection PSU<->Duet is redundant with 2x2.5mm² for GND and Vin each (so a total of 4 wires). Also these wires are not moving so it is rather unlikely that this connection will break (but unlikely does not mean impossible).

                            I still don't understand why only in your described case the current will go to protective earth (not sure how it is done in the UK but in Germany this is different from the Neutral wire) because - with the exception of the rather small wire gauge - this is supposed to have a very low impedance so that current can take this route for safety reasons.
                            But then again electricity sometimes does things I don't understand and I am nowhere near to be an electrician so I gonna trust you here and create this connection. 👍

                            Manuel
                            Duet 3 6HC (v0.6) with RPi 4B on a custom Cartesian
                            with probably always latest firmware/DWC (incl. betas or self-compiled)
                            My Tool Collection

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                            • undefined
                              Billsrf
                              last edited by 9 Aug 2018, 16:12

                              Thank you both!!! I was "code" blind and completely over looked the (-) in front of my Z-probe home number.

                              www.dpp3d.com , pellet fed large format 3d printers

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                              • undefined
                                Billsrf
                                last edited by 10 Aug 2018, 19:13

                                Everything is working as it supposed to except 1 issue. When I do home all, it comes to the middle probes down to 5mm then raises up to 10mm on the DWC screen. I load a file and it crashes into the bed... I'm not under standing how this happens. Once again I think I am missing the obvious here.1_1533928385714_homez.g 0_1533928385713_homeall.g

                                www.dpp3d.com , pellet fed large format 3d printers

                                undefined 1 Reply Last reply 11 Aug 2018, 01:19 Reply Quote 0
                                • undefined
                                  Phaedrux Moderator @Billsrf
                                  last edited by 11 Aug 2018, 01:19

                                  @billsrf In the files you posted you're still using negative absolute values to move to the center of the bed. So I'm surprised it is going to the middle of the bed as you say.

                                  G90 ; absolute positioning
                                  G1 X-530 Y-560 F6000 ; go to first bed probe point and home Z
                                  G30 ; home Z by probing the bed

                                  It would help to see your M558 and G31 commands from config.g to know how your probe is being configured.

                                  Z-Bot CoreXY Build | Thingiverse Profile

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                                  • undefined
                                    Billsrf
                                    last edited by 11 Aug 2018, 19:54

                                    Sorry, sent the wrong files! Here they are. Thanks for the help.2_1534017286697_Duet Config g.txt 1_1534017286697_Home All.txt 0_1534017286695_Home z.txt

                                    www.dpp3d.com , pellet fed large format 3d printers

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                                    • undefined
                                      Phaedrux Moderator
                                      last edited by 11 Aug 2018, 20:24

                                      I think your issue may be your G31 command in config.g

                                      G31 P500 X570 Y575 Z5

                                      The X and Y values should be the distance between the probe and the nozzle tip in millimeters.

                                      Z-Bot CoreXY Build | Thingiverse Profile

                                      undefined 1 Reply Last reply 12 Aug 2018, 13:13 Reply Quote 0
                                      • undefined
                                        Billsrf @Phaedrux
                                        last edited by 12 Aug 2018, 13:13

                                        @phaedrux I'm confused! What does the XY value have to do with the nozzle going straight down in to the bed on Z axis?

                                        www.dpp3d.com , pellet fed large format 3d printers

                                        undefined 1 Reply Last reply 12 Aug 2018, 16:55 Reply Quote 0
                                        • undefined
                                          Billsrf
                                          last edited by 12 Aug 2018, 14:24

                                          Here is where my probe is zeroing to. When I start a print, it dives 5mm as it should. Then it dives another 5mm crashing into the table. This is where the problem is at. why is it diving twice?0_1534083858490_Screen shot auto Z position.JPG

                                          www.dpp3d.com , pellet fed large format 3d printers

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