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    Best surface for IR probe accuracy

    Scheduled Pinned Locked Moved
    IR Height Sensor
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    • stewwyundefined
      stewwy
      last edited by

      Thanks I now know where to start.

      Going to coat some test panels and test them for repeatability and try to print on them.

      I'll report back on the results in a couple of weeks work permitting.

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      • stewwyundefined
        stewwy
        last edited by stewwy

        Forgot to ask what wavelength are we looking at?

        There are a lot of new IR pigments becoming available

        dc42undefined 1 Reply Last reply Reply Quote 0
        • dc42undefined
          dc42 administrators @stewwy
          last edited by

          @stewwy, the wavelength is 850nm.

          Duet WiFi hardware designer and firmware engineer
          Please do not ask me for Duet support via PM or email, use the forum
          http://www.escher3d.com, https://miscsolutions.wordpress.com

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          • Leblondundefined
            Leblond
            last edited by

            Good evening to everyone
            I have the problem of the printing plate that I can not level it with the mini ir sensor, at room temperature all the flatness of the plate is there, at 110 degrees I find it very high in the middle.
            Well my situation is that after a two-month standstill to wait for an opaque black prinbite "more or less opaque ..", I bought it because having taken a while ago an IR I wanted to make a leap of quality but so 'has not been, and I continue to have problems of flatness', here I leave you the configuration of my Cartesian printer, which is a geeetech i3 pro b transformed to 24v e3dV6.1 and titan that mounts a nema 17 thin on extruder, the engines x, y, z are nema 17 of the quimat model 17hd48002h-22b, duet wifi "the only thing that so far has not given me the slightest problem"

            Firmware Name: RepRapFirmware for Duet 2 WiFi/Ethernet
            Firmware Electronics: Duet WiFi 1.02 or later
            Firmware Version: 2.02RC3(RTOS) (2018-10-17b2)
            WiFi Server Version: 1.21
            Web Interface Version: 1.22.4-b1

            Config:

            ; Configuration file for Duet WiFi (firmware version 1.21)
            ; executed by the firmware on start-up
            ;
            ; generated by RepRapFirmware Configuration Tool on Sat Oct 06 2018 20:36:03 GMT+0200 (Ora legale dell’Europa centrale)

            ; General preferences
            G90 ; Send absolute coordinates...
            M83 ; ...but relative extruder moves

            ; Network
            M550 PLanzet 3D ; Set machine name
            M552 S1 ; Enable network
            M587 S"FRITZ!BOX 3390" P"67443721948076126438" ; Configure access point. You can delete this line once connected
            M586 P0 S1 ; Enable HTTP
            M586 P1 S0 ; Disable FTP
            M586 P2 S0 ; Disable Telnet

            ; Drives
            M569 P0 S1 ; Drive 0 goes forwards
            M569 P1 S1 ; Drive 1 goes forwards
            M569 P2 S0 ; Drive 2 goes backwards
            M569 P3 S1 ; Drive 3 goes forwards
            M350 X16 Y16 Z16 E16 I1 ; Configure microstepping with interpolation
            M92 X80.24 Y80.46 Z400 E413 ; Set steps per mm
            M566 X1000 Y1000 Z200 E400 ; Set maximum instantaneous speed changes (mm/min)
            M203 X6000 Y6000 Z420 E6000 ; Set maximum speeds (mm/min)
            M201 X1000 Y1000 Z1000 E1000 ; Set accelerations (mm/s^2)
            M906 X1000 Y1000 Z1000 E800 I30 ; Set motor currents (mA) and motor idle factor in per cent
            M84 S30 ; Set idle timeout

            ; Axis Limits
            M208 X0 Y0 Z0 S1 ; Set axis minima
            M208 X210 Y200 Z160 S0 ; Set axis maxima

            ; Endstops
            M574 X1 Y1 S1 ; Set active high endstops

            ; Z-Probe
            M574 Z1 S2 ; Set endstops controlled by probe
            M558 P1 H5 F400 T8000 ; Set Z probe type to switch and the dive height + speeds
            G31 P500 X-10 Y0 Z0 ; Set Z probe trigger value, offset and trigger height
            M556 S0 X0 Y0 Z0 ; Set orthogonal axis compensation parameters
            M557 X20:200 Y10:190 S56 ; Define mesh grid

            ; Heaters
            M307 H0 B0 S1.00 ; Disable bang-bang mode for the bed heater and set PWM limit
            M305 P0 T100000 B4138 C0 R4700 ; Set thermistor + ADC parameters for heater 0
            M143 H0 S150 ; Set temperature limit for heater 0 to 120C
            M305 P1 T100000 B4725 C7.060000e-8 R4700 ; Set thermistor + ADC parameters for heater 1
            M143 H1 S280 ; Set temperature limit for heater 1 to 280C

            ; Fans
            M106 P0 S1 I0 F500 H1 T50 ; Set fan 0 value, PWM signal inversion and frequency. Thermostatic control is turned on
            M106 P1 S1 I0 F500 H1 T45 ; Set fan 1 value, PWM signal inversion and frequency. Thermostatic control is turned on
            M106 P2 S1 I0 F500 H1 T45 ; Set fan 2 value, PWM signal inversion and frequency. Thermostatic control is turned on

            ; Tools
            M563 P0 D0 H1 ; Define tool 0
            G10 P0 X0 Y0 Z0 ; Set tool 0 axis offsets
            G10 P0 R0 S0 ; Set initial tool 0 active and standby temperatures to 0C

            ; Automatic power saving
            M911 S10 R11 P"M913 X0 Y0 G91 M83 G1 Z3 E-5 F1000" ; Set voltage thresholds and actions to run on power loss

            ; Custom settings are not configured

            ; Miscellaneous
            M501

            Bed:
            ; bed.g
            ; called to perform automatic bed compensation via G32
            ;
            ; generated by RepRapFirmware Configuration Tool on Sat Oct 06 2018 20:36:03 GMT+0200 (Ora legale dell’Europa centrale)
            M561 ; clear any bed transform
            ;G29 S2
            ; Probe the bed at 5 points
            G30 P0 X10 Y10 H0 Z-99999
            G30 P1 X10 Y190 H0 Z-99999
            G30 P2 X200 Y190 H0 Z-99999
            G30 P3 X200 Y10 H0 Z-99999
            G30 P4 X110 Y100 H0 Z-99999 S5
            ;G29 S1

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            • Leblondundefined
              Leblond
              last edited by

              some idea?

              RCarlyleundefined dc42undefined 2 Replies Last reply Reply Quote 0
              • RCarlyleundefined
                RCarlyle @Leblond
                last edited by

                @leblond if it’s flat when cold and high in the middle when hot, the problem is probably a physical warping of your build plate from differential thermal expansion. Can you check that with a straight edge with a flashlight behind it?

                What’s the physical construction of your bed stack?

                Does running auto level with the bed hot change anything?

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                • dc42undefined
                  dc42 administrators @Leblond
                  last edited by

                  @leblond, can you run mesh bed compensation and publish the height map here?

                  Duet WiFi hardware designer and firmware engineer
                  Please do not ask me for Duet support via PM or email, use the forum
                  http://www.escher3d.com, https://miscsolutions.wordpress.com

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                  • Leblondundefined
                    Leblond
                    last edited by

                    willingly, only if I knew how to do it

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                    • Leblondundefined
                      Leblond
                      last edited by

                      un attimo

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                      • Leblondundefined
                        Leblond
                        last edited by

                        RepRapFirmware height map file v2 generated at 2018-10-21 22:56, mean error 0.222, deviation 0.150
                        xmin,xmax,ymin,ymax,radius,xspacing,yspacing,xnum,ynum
                        20.00,200.00,10.00,190.00,-1.00,56.00,56.00,4,4
                        0.040, 0.240, 0.070, -0.070
                        0.207, 0.390, 0.295, 0.072
                        0.370, 0.468, 0.368, 0.135
                        0.153, 0.343, 0.357, 0.112
                        I wanted to calibrate it as hot as the problem can not be removed

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                        • Leblondundefined
                          Leblond
                          last edited by

                          @RCarlyle
                          the building is 220x220x160
                          2mm heated aluminum platethe building is 220x220x160
                          2mm heated aluminum plate

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                          • dc42undefined
                            dc42 administrators
                            last edited by

                            @leblond said in Best surface for IR probe accuracy:

                            RepRapFirmware height map file v2 generated at 2018-10-21 22:56, mean error 0.222, deviation 0.150
                            xmin,xmax,ymin,ymax,radius,xspacing,yspacing,xnum,ynum
                            20.00,200.00,10.00,190.00,-1.00,56.00,56.00,4,4
                            0.040, 0.240, 0.070, -0.070
                            0.207, 0.390, 0.295, 0.072
                            0.370, 0.468, 0.368, 0.135
                            0.153, 0.343, 0.357, 0.112

                            I think the IR sensor is giving reasonably good readings, although it would be easier to tell if you reduced the mesh spacing to 28mm or lower.

                            Duet WiFi hardware designer and firmware engineer
                            Please do not ask me for Duet support via PM or email, use the forum
                            http://www.escher3d.com, https://miscsolutions.wordpress.com

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                            • Leblondundefined
                              Leblond
                              last edited by

                              @ dc42 do you talk about mesh spacing?
                                           I had to make a 3x3 grid

                              1 to find the center of the bed

                              2 if I did a spacing of 20mm I had changes from -2 to +2 +/-

                              since I have the sensor, the only printing base that has improved and 'that arrived yesterday of the printbite, but I continue to have these changes, tonight when I come back from work I try to recalibrate it hot and post' results, if you need 'of data then PLEASE speak to you normally, unfortunately I am not an engineer with a hat like you, but a humble worker, but I'm getting better ... thanks for the understanding and good work.

                              dc42undefined 1 Reply Last reply Reply Quote 0
                              • Leblondundefined
                                Leblond
                                last edited by

                                Good evening to everyone
                                Well as promised I tried to calibrate the print plate to 110 and these three images show the result.
                                image 1: car bed not calibrated
                                image 2: calibrated car bed
                                image 3: mesh
                                0_1542928743451_auto bed 110 gradi non calibrato.jpg 0_1542928767722_auto bed 110 gradi calibrato.jpg 0_1542928780158_auto bed 110 gradi calibrato mesh.jpg

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                                • Edkirkundefined
                                  Edkirk
                                  last edited by

                                  I have been using the heated beds from E3D, the older big box bed and recently their 120 volt high temperature bed. I painted the underside of the glass with white high temperature spray paint from McMaster Carr. initially to increase the visibility of the print over the black heated bed surface. This has been ideal with the IR Probe, I left the outer 10mm unpainted and the LED turns off when the sensor passes over the unpainted portion above the black. So the white paint does improve the sensor accuracy. Works great.

                                  dc42undefined 1 Reply Last reply Reply Quote 0
                                  • Edkirkundefined
                                    Edkirk
                                    last edited by

                                    I forgot to mention the nozzle crashed into the glass when I installed the new unpainted bed.

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                                    • dc42undefined
                                      dc42 administrators @Leblond
                                      last edited by

                                      @leblond said in Best surface for IR probe accuracy:

                                      @ dc42 do you talk about mesh spacing?

                                      Yes, I meant use a mesh with smaller spacing/more points, e.g. 7x7 or 9x9.

                                      Duet WiFi hardware designer and firmware engineer
                                      Please do not ask me for Duet support via PM or email, use the forum
                                      http://www.escher3d.com, https://miscsolutions.wordpress.com

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                                      • dc42undefined
                                        dc42 administrators @Edkirk
                                        last edited by

                                        @edkirk said in Best surface for IR probe accuracy:

                                        I painted the underside of the glass with white high temperature spray paint from McMaster Carr.

                                        If you are using our mini differential IR probe, that's completely the wrong thing to. The correct thing (as described in the fitting instructions) is to paint the back surface matt black. This is to make the reflection from the front surface of the glass stronger than the reflection from the back.

                                        If you are using some other type of IR sensor then this probably doesn't apply and I can't help.

                                        Duet WiFi hardware designer and firmware engineer
                                        Please do not ask me for Duet support via PM or email, use the forum
                                        http://www.escher3d.com, https://miscsolutions.wordpress.com

                                        1 Reply Last reply Reply Quote 0
                                        • Edkirkundefined
                                          Edkirk
                                          last edited by

                                          I am using your mini IR probe, absolutely the best. I had painted the underside of my first E3D glass white because I didn’t like the black, couldn’t see how the first layer was going down. At that time I was using a touch prob, it never worked very well. The high temperature white spray paint is very flat or dull, goes on rough. I cure the paint by laying it on the heated bed paint side up for several hours at the highest temperature I am comfortable with. then rub the dust off with a cloth between coats. My comment is just to provide feedback on an accidental discovery that works great.

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                                          • Leblondundefined
                                            Leblond
                                            last edited by

                                            Forgive me, if I have not made myself alive before.
                                            @dc42 I'll settle you as soon as I finish my experiment and post my data.
                                            As you well remember "let me give you some .." you asked me about the mesh, now since the aluminum base for all the efforts you make .. it expands too much in height since it is stopped in the 4 corners for leveling , so I thought to use a glass plate ultra-base and put it on the sheet of prinbite, I will try 'to calibrate cold for, and then hot starting from 100 degrees celsius, and then get to 120, according to you it will work '?, now ban to ciancie and below with the work ... a later

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