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    Best surface for IR probe accuracy

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    IR Height Sensor
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    • dc42undefined
      dc42 administrators @Leblond
      last edited by

      @leblond, can you run mesh bed compensation and publish the height map here?

      Duet WiFi hardware designer and firmware engineer
      Please do not ask me for Duet support via PM or email, use the forum
      http://www.escher3d.com, https://miscsolutions.wordpress.com

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      • Leblondundefined
        Leblond
        last edited by

        willingly, only if I knew how to do it

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        • Leblondundefined
          Leblond
          last edited by

          un attimo

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          • Leblondundefined
            Leblond
            last edited by

            RepRapFirmware height map file v2 generated at 2018-10-21 22:56, mean error 0.222, deviation 0.150
            xmin,xmax,ymin,ymax,radius,xspacing,yspacing,xnum,ynum
            20.00,200.00,10.00,190.00,-1.00,56.00,56.00,4,4
            0.040, 0.240, 0.070, -0.070
            0.207, 0.390, 0.295, 0.072
            0.370, 0.468, 0.368, 0.135
            0.153, 0.343, 0.357, 0.112
            I wanted to calibrate it as hot as the problem can not be removed

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            • Leblondundefined
              Leblond
              last edited by

              @RCarlyle
              the building is 220x220x160
              2mm heated aluminum platethe building is 220x220x160
              2mm heated aluminum plate

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              • dc42undefined
                dc42 administrators
                last edited by

                @leblond said in Best surface for IR probe accuracy:

                RepRapFirmware height map file v2 generated at 2018-10-21 22:56, mean error 0.222, deviation 0.150
                xmin,xmax,ymin,ymax,radius,xspacing,yspacing,xnum,ynum
                20.00,200.00,10.00,190.00,-1.00,56.00,56.00,4,4
                0.040, 0.240, 0.070, -0.070
                0.207, 0.390, 0.295, 0.072
                0.370, 0.468, 0.368, 0.135
                0.153, 0.343, 0.357, 0.112

                I think the IR sensor is giving reasonably good readings, although it would be easier to tell if you reduced the mesh spacing to 28mm or lower.

                Duet WiFi hardware designer and firmware engineer
                Please do not ask me for Duet support via PM or email, use the forum
                http://www.escher3d.com, https://miscsolutions.wordpress.com

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                • Leblondundefined
                  Leblond
                  last edited by

                  @ dc42 do you talk about mesh spacing?
                               I had to make a 3x3 grid

                  1 to find the center of the bed

                  2 if I did a spacing of 20mm I had changes from -2 to +2 +/-

                  since I have the sensor, the only printing base that has improved and 'that arrived yesterday of the printbite, but I continue to have these changes, tonight when I come back from work I try to recalibrate it hot and post' results, if you need 'of data then PLEASE speak to you normally, unfortunately I am not an engineer with a hat like you, but a humble worker, but I'm getting better ... thanks for the understanding and good work.

                  dc42undefined 1 Reply Last reply Reply Quote 0
                  • Leblondundefined
                    Leblond
                    last edited by

                    Good evening to everyone
                    Well as promised I tried to calibrate the print plate to 110 and these three images show the result.
                    image 1: car bed not calibrated
                    image 2: calibrated car bed
                    image 3: mesh
                    0_1542928743451_auto bed 110 gradi non calibrato.jpg 0_1542928767722_auto bed 110 gradi calibrato.jpg 0_1542928780158_auto bed 110 gradi calibrato mesh.jpg

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                    • Edkirkundefined
                      Edkirk
                      last edited by

                      I have been using the heated beds from E3D, the older big box bed and recently their 120 volt high temperature bed. I painted the underside of the glass with white high temperature spray paint from McMaster Carr. initially to increase the visibility of the print over the black heated bed surface. This has been ideal with the IR Probe, I left the outer 10mm unpainted and the LED turns off when the sensor passes over the unpainted portion above the black. So the white paint does improve the sensor accuracy. Works great.

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                      • Edkirkundefined
                        Edkirk
                        last edited by

                        I forgot to mention the nozzle crashed into the glass when I installed the new unpainted bed.

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                        • dc42undefined
                          dc42 administrators @Leblond
                          last edited by

                          @leblond said in Best surface for IR probe accuracy:

                          @ dc42 do you talk about mesh spacing?

                          Yes, I meant use a mesh with smaller spacing/more points, e.g. 7x7 or 9x9.

                          Duet WiFi hardware designer and firmware engineer
                          Please do not ask me for Duet support via PM or email, use the forum
                          http://www.escher3d.com, https://miscsolutions.wordpress.com

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                          • dc42undefined
                            dc42 administrators @Edkirk
                            last edited by

                            @edkirk said in Best surface for IR probe accuracy:

                            I painted the underside of the glass with white high temperature spray paint from McMaster Carr.

                            If you are using our mini differential IR probe, that's completely the wrong thing to. The correct thing (as described in the fitting instructions) is to paint the back surface matt black. This is to make the reflection from the front surface of the glass stronger than the reflection from the back.

                            If you are using some other type of IR sensor then this probably doesn't apply and I can't help.

                            Duet WiFi hardware designer and firmware engineer
                            Please do not ask me for Duet support via PM or email, use the forum
                            http://www.escher3d.com, https://miscsolutions.wordpress.com

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                            • Edkirkundefined
                              Edkirk
                              last edited by

                              I am using your mini IR probe, absolutely the best. I had painted the underside of my first E3D glass white because I didn’t like the black, couldn’t see how the first layer was going down. At that time I was using a touch prob, it never worked very well. The high temperature white spray paint is very flat or dull, goes on rough. I cure the paint by laying it on the heated bed paint side up for several hours at the highest temperature I am comfortable with. then rub the dust off with a cloth between coats. My comment is just to provide feedback on an accidental discovery that works great.

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                              • Leblondundefined
                                Leblond
                                last edited by

                                Forgive me, if I have not made myself alive before.
                                @dc42 I'll settle you as soon as I finish my experiment and post my data.
                                As you well remember "let me give you some .." you asked me about the mesh, now since the aluminum base for all the efforts you make .. it expands too much in height since it is stopped in the 4 corners for leveling , so I thought to use a glass plate ultra-base and put it on the sheet of prinbite, I will try 'to calibrate cold for, and then hot starting from 100 degrees celsius, and then get to 120, according to you it will work '?, now ban to ciancie and below with the work ... a later

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                                • Leblondundefined
                                  Leblond
                                  last edited by

                                  Here I am

                                  @dc42 What do you say? the first photo is with G32, the second one with G29 mesh 20x20

                                  0_1543264889169_auto bed G32 120 gradi calibrato.jpg 0_1543264909687_auto bed G29 120 gradi calibrato mesh20x20.jpg

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                                  • dc42undefined
                                    dc42 administrators
                                    last edited by

                                    The only reason the first one looks better is that it has only 5 points. It looks to me that the bed is flat, so I suggest you use either no bed compensation at all, or a 2x2 mesh, or a 3x3 mesh.

                                    Duet WiFi hardware designer and firmware engineer
                                    Please do not ask me for Duet support via PM or email, use the forum
                                    http://www.escher3d.com, https://miscsolutions.wordpress.com

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                                    • Leblondundefined
                                      Leblond
                                      last edited by

                                      @dc42 Good afternoon, do you mean 20x20 and 30x30 mm? why a 2x2 or 3x3 shirt gives me error, or am I doing wrong?

                                      SupraGuyundefined dc42undefined 2 Replies Last reply Reply Quote 0
                                      • SupraGuyundefined
                                        SupraGuy
                                        last edited by

                                        I constantly need to remind myself that the display for the mesh grid really exaggerates roughness. There is a grand total of 0.095mm total difference between the highest and lowest points in that mesh. This is pretty much invisible to the naked eye. (It appears that there is a slight tilt with the far left corner being higher than the near right corner overall.)

                                        Chances are you'd need a machinist's straight edge to see these imperfections. There may be some measurement error in them as well, but I don't think that any kind of probe is going to be perfect. A total error of 0.1mm is enough to cause you some issues, but using a 3X3 mesh with a surface like this is almost certain to yield good results.

                                        If I had results like this, I'd probably turn off mesh compensation, and just not bother with it. Actually, I think that my last set of results wasn't too dissimilar, and when I was having trouble with my Z probe, I did have it turned off, and I managed some reasonably large prints with a very good first layer.

                                        Lead screw driven printer, powered by Duet 2 Wifi
                                        MPCNC powered by Duet 2 Wifi
                                        CoreXY printer driven by Duet 3 6HC
                                        LowRider CNC powered by Duet 2 Wifi

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                                        • Leblondundefined
                                          Leblond
                                          last edited by

                                          @SupraGuy The problem is that I've always had the printer this way and I've also had a fight with geeetech, but water passed ...
                                          I'm printing a vase, and the first layer is practically perfect, I'm printing ABS at 220 degrees celsius and 120 layer dish 0.2.
                                          You know after so many sleepless nights with this stamps I'm having excellent results, sial with the prinbite print plane "It had to be opaque, instead it is semi opaque almost shiny" both with the mini ir of @dc42, so that works so I leave stay the printer, in the meantime I'm organizing to build one from scratch.

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                                          • SupraGuyundefined
                                            SupraGuy @Leblond
                                            last edited by

                                            @leblond said in Best surface for IR probe accuracy:

                                            @dc42 Good afternoon, do you mean 20x20 and 30x30 mm? why a 2x2 or 3x3 shirt gives me error, or am I doing wrong?

                                            I think what he's talking about is to change the mesh grid definition.

                                            @leblond said

                                            M557 X20:200 Y10:190 S56 ; Define mesh grid

                                            (That doesn't look like it should produce that 10 x 10 mesh though.) the mesh that would produce that is 180mm x 180mm at 20mm spacing, so
                                            M557 X20:200 Y10:190 S20 ; Define mesh grid

                                            I think that he was talking about changing the spacing, so that your grid doesn't have quite so many points in it.

                                            M557 X20:200 Y10:190 S90 ; Define mesh grid
                                            This would make a 3X3 grid, still covering the 180mm x 180mm space, but with only 9 data points, instead of 100. The resultant map would look a lot like your 5 point grid, but with data points at the halfway mark along each edge.

                                            M557 X20:200 Y10:190 S180 ; Define mesh grid
                                            This would only probe the 4 corners, which would give you a resultant plane.

                                            Using fewer data points, you could have the probe repeat the process with less inconvenience, and probing would take less time.

                                            Lead screw driven printer, powered by Duet 2 Wifi
                                            MPCNC powered by Duet 2 Wifi
                                            CoreXY printer driven by Duet 3 6HC
                                            LowRider CNC powered by Duet 2 Wifi

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