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    Blobbing/zitting that wipe/retract won't fix?

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    • dc42undefined
      dc42 administrators @shensmobile
      last edited by

      @shensmobile said in Blobbing/zitting that wipe/retract won't fix?:

      Disabled wipe, upped retraction to 1.5mm. Ignoring the stringing and the gaps (this filament pops/fizzes a bunch, I think it has a ton of moisture in it, it's almost 6 years old), I think this is the best looking blobbing so far. Now what do I try from here?

      Better filament!

      Duet WiFi hardware designer and firmware engineer
      Please do not ask me for Duet support via PM or email, use the forum
      http://www.escher3d.com, https://miscsolutions.wordpress.com

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      • shensmobileundefined
        shensmobile
        last edited by shensmobile

        I printed with higher quality filament and the seam/sitting is definitely still there. I did the calibration cube again with the following settings:

        2mm retract
        60mm/s retract speed
        No wipe/coast
        180c print temp
        Aligned seam at the rear of the cube

        Here's the seam along the back:
        0_1565391190919_2019-08-09 15.42.26.jpg

        The rest of the print is fantastic (no voids, straight walls, great looking X and Y cutout) but this damn seam is still there. What's crazy is that I upped PA from S0.05 to S0.09 gradually throughout the print. The seam doesn't seem to be improving at all, and neither do the corners or the look of the top infill. I almost feel like maybe PA isn't taking?

        The command I'm supposed to be issuing at the start of the file to trigger PA is M572 D0 S0.05 right? And inserting that command (with a new S value) at various points in my GCode should change PA from that point onwards, right? If so, I wonder if there could be another configuration setting that's preventing PA from being effective.

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        • Sethipusundefined
          Sethipus
          last edited by

          I think what you're seeing there is related to the fact that retraction isn't instant. If it's retracting there, and if you're not doing retraction during a wipe, the nozzle will have to stop there momentarily to do the retraction, and that non-zero time spent with not-yet fully retracted filament is simply causing that extra little bit that blobs slightly at the start and end points, making that seam. If you're not retracting there, and it's going from one side of that seam into interior lines, then some combination of PA and acceleration and jerk in X or Y might reduce that, but you'll almost certainly never get rid of it completely.

          What would be an interesting test, if you want to insert g-code in at various levels of the print to see the effect, would be to start with low jerk, acceleration, and max speed of your extruder, and up those values at certain intervals, and see if the seam changes in appearance. I'll bet it does. Up to a point, anyway; beyond a certain speed, depending on the extruder, you simply might be unable to retract it any faster without stripping and slipping.

          shensmobileundefined 1 Reply Last reply Reply Quote 0
          • dc42undefined
            dc42 administrators @shensmobile
            last edited by

            @shensmobile said in Blobbing/zitting that wipe/retract won't fix?:

            The command I'm supposed to be issuing at the start of the file to trigger PA is M572 D0 S0.05 right? And inserting that command (with a new S value) at various points in my GCode should change PA from that point onwards, right? If so, I wonder if there could be another configuration setting that's preventing PA from being effective.

            Yes, assuming the tool you print with uses extruder drive 0 (D0 in the corresponding M563 command).

            What retraction speed do you use?

            Duet WiFi hardware designer and firmware engineer
            Please do not ask me for Duet support via PM or email, use the forum
            http://www.escher3d.com, https://miscsolutions.wordpress.com

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            • Phaedruxundefined
              Phaedrux Moderator
              last edited by

              I don't think that seam is that bad honestly. Perfect cubes and cylinders don't give the seam hiding algorithm much to work with. It's always going to be visually apparent when it's exposed on a flat face like that. Most models have nooks and crannies or sharp corners that can be used to mask the seam location.

              I noticed that the new Cura 4.2 has s smart seam setting that supposedly helps hide it better. Maybe give that a try with a more complex model.

              Z-Bot CoreXY Build | Thingiverse Profile

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              • shensmobileundefined
                shensmobile @Sethipus
                last edited by

                @sethipus said in Blobbing/zitting that wipe/retract won't fix?:

                I think what you're seeing there is related to the fact that retraction isn't instant. If it's retracting there, and if you're not doing retraction during a wipe, the nozzle will have to stop there momentarily to do the retraction, and that non-zero time spent with not-yet fully retracted filament is simply causing that extra little bit that blobs slightly at the start and end points, making that seam. If you're not retracting there, and it's going from one side of that seam into interior lines, then some combination of PA and acceleration and jerk in X or Y might reduce that, but you'll almost certainly never get rid of it completely.

                What would be an interesting test, if you want to insert g-code in at various levels of the print to see the effect, would be to start with low jerk, acceleration, and max speed of your extruder, and up those values at certain intervals, and see if the seam changes in appearance. I'll bet it does. Up to a point, anyway; beyond a certain speed, depending on the extruder, you simply might be unable to retract it any faster without stripping and slipping.

                0_1565582993163_2019-08-11 21.08.52.jpg

                Cube on left is without wipe, cube on right is with wipe. Doesn't appear to make a difference. I think the issue is that PA is appearing to do nothing. Even if marginal, my printer is not doing anything different at different PA values.

                @dc42 said in Blobbing/zitting that wipe/retract won't fix?:

                @shensmobile said in Blobbing/zitting that wipe/retract won't fix?:

                The command I'm supposed to be issuing at the start of the file to trigger PA is M572 D0 S0.05 right? And inserting that command (with a new S value) at various points in my GCode should change PA from that point onwards, right? If so, I wonder if there could be another configuration setting that's preventing PA from being effective.

                Yes, assuming the tool you print with uses extruder drive 0 (D0 in the corresponding M563 command).

                What retraction speed do you use?

                60mm/s. I wonder if it's because my extruder accel/jerk are too high. They're at 4000/4000, perhaps when PA is doing its thing, my extruder can't keep up with those values and slips? If that sounds reasonable, which do you think would be most effective to drop? Accel or Jerk?

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                • Sethipusundefined
                  Sethipus
                  last edited by

                  Where I've seen pressure advance make a difference is for instance at a sharp corner (like these cubes) where the extruder isn't starting or stopping a line, but is decelerating into the corner and accelerating back out of it. With PA on I've seen those corners go from fairly blobby (similar to your seam) to pretty darn smooth and non-blobby. Note that in the case of corners that are not start or end points the nozzle isn't going to be stopping, just slowing down and speeding up. In the case of a start/end point for a line, the nozzle will in fact stop briefly if it's doing any retraction/z-lift and whatnot, and it's this complete stop for a non-zero length of time that's resulting in that seam.

                  For kicks you could try this print with zero z-lift and zero retraction and see what happens to the seam. You'll probably get other artifacts that you don't want though (why we have z-lift and retraction...).

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