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    Having problems with Anycubic Kossel Linear Plus calibration

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    • SnakeSPundefined
      SnakeSP @Veti
      last edited by

      @veti Will do a bit later.
      For now i've got some more interesting findings. Near the morning i've got crazy and ended up with Hotend at 235C and bed at 80C. And suddenly PLA sticked to bed even without any babystep. The print quality was bad, but plastic sticks. So it looks like more likely the problem is not with calibration itself, but with thermistors showing fake temperatures.
      Hotend thermistor was set to B3950 (as on Biqu site where i've bought it).
      Bed was B4267 as in Marlin.
      I took a multimeter and tried to measure the temperature with it. For bed it was about 5С under on multimeter till 60C on Duet and about 8-9C under from 60С till 85C on Duet.
      But with hotend this is a different story. I tried to put a thermocouple from multimeter to the heating cube near the thermistor shaft and the results on multimeter were absurdly low:
      173C when it was 235C on Duet.
      So the problem for now is: how to make printer thermistors show actual temperature (or at least close to real)?

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      • Vetiundefined
        Veti
        last edited by

        @snakesp said in Having problems with Anycubic Kossel Linear Plus calibration:

        Hotend thermistor was set to B3950 (as on Biqu site where i've bought it).

        the chinese B3950 are a bit of a pain. that beta is only accurate for the range of 25-50C.
        There seem to be different variation of these that behave differently at higher temperature ranges.
        I had some trouble with those and in the end got a pt1000.

        SnakeSPundefined 1 Reply Last reply Reply Quote 0
        • SnakeSPundefined
          SnakeSP @Veti
          last edited by

          @veti Don't have PT1000 right now, but looks like i'll end with it.
          But i need to make prints by the end of this week and won't be able to get PT1000 by then.

          As for the current thermistor, i've managed to get almost acceptable results up to 100C so far by using boiling water and measuring thermistor resistance (B3988). Now thinking how to get resistance at 200-250C. Possibly can steal curling iron from my wife and use it to get needed temperature 🙂

          SnakeSPundefined 1 Reply Last reply Reply Quote 0
          • SnakeSPundefined
            SnakeSP @SnakeSP
            last edited by

            @snakesp No luck, curling iron won't give steady temperature...
            Yet looks like it is possible to print using temperature approximations with current beta: +5-10C on hotend and +7C on bed. Not best quality, but sufficient so far. Will get PT1000 or PT100 after a while.

            Now back to calibration. The outcoming print does not have accurate dimensions. Z is less for 0,05, which is good enough.
            But X and Y are off +0.3 - +0.4 mm. Which is not good. Changing rod length should resolve this i assume, but the question is: should i use autocalibration with S7 or just leave the calibrations as they are and only change the rod length in config-override.g?

            Vetiundefined 1 Reply Last reply Reply Quote 0
            • Vetiundefined
              Veti @SnakeSP
              last edited by

              @snakesp said in Having problems with Anycubic Kossel Linear Plus calibration:

              PT1000 or PT100

              PT100 will need a daughterboard.

              should i use autocalibration with S7

              i would do it once and see what the result is. you dont have to save it.

              But X and Y are off +0.3 - +0.4 mm.

              i have read that even though marlin uses 267 for rod length, some users say its 266.5

              SnakeSPundefined 1 Reply Last reply Reply Quote 0
              • Danalundefined
                Danal
                last edited by Danal

                You said in your first post "no change to rods and carriages", and "changed the heating cube and nozzle". Do those changes affect Joint-to-Joint distance of the rods in any way? If not, stick to the length that worked for you in Marlin. With "worked" defined as "produced correct X & Y measurements".

                -and-

                Consider upgrading to Haydn Huntley magnetic-ball-end rods. They are the single biggest upgrade you can do to this printer; they will result in more noticeable quality than the change of controller board (I have one of these printers). And... Haydn's rods are marked for length. If you use his rods, always use that marked length.

                Delta / Kossel printer fanatic

                SnakeSPundefined 1 Reply Last reply Reply Quote 0
                • Danalundefined
                  Danal
                  last edited by

                  Oh, and I'm running an E3D hotend in a Smart Effector. Running E3D's thermistor with no problems, and I regularly print anywhere from 190 to 240.

                  Delta / Kossel printer fanatic

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                  • SnakeSPundefined
                    SnakeSP @Veti
                    last edited by

                    @veti Yes, i know PT100 requres daughterboard, but it should be most accurate. I'm really tired of temperature sensors calibrations 🙂
                    PT1000 is cheaper, but i will need to change the heating cube at least because i haven't found PT1000 in 3 mm capsule, only in 4 mm.

                    Did calibration with S7:
                    6:14:15 PMM666
                    Endstop adjustments X-0.72 Y1.04 Z-0.32, tilt X-0.03% Y-0.20%
                    6:14:07 PMM665
                    Diagonals 274.863:274.863:274.863, delta radius 136.095, homed height 287.654, bed radius 115.0, X 0.469°, Y -0.907°, Z 0.000°
                    6:13:58 PMG32
                    Calibrated 7 factors using 16 points, deviation before 0.132 after 0.024
                    Don't think that 274.863 for rod will do any good, too big difference with reality.
                    Stayed at 266.5 for now. X is 100.32 mm (for 100 mm in model), Y is 100.97 mm. Will try M579 to compensate.

                    Vetiundefined 1 Reply Last reply Reply Quote 0
                    • SnakeSPundefined
                      SnakeSP @Danal
                      last edited by

                      @danal In fact Marlin never gave really accurate dimensions. Y and Z were fine (less than 0.1 mm deviations), but X was always 1% more than it should be. This was with 267mm rod length. I assume that was due to inaccurate printer build. That's why a have rebuilt whole frame from scratch. And at the same time changed MB to Duet to move to 32 bit and 24 V for faster printing.
                      Now the X and Y dimesions errors are close, so looks like this can be compensated with M579.
                      As for Haydn's rods: too expensive right now for me. But i'm working on selfmade magball arms to test (with cylinder magnets in rod and steel balls on effector and carriages).

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                      • Danalundefined
                        Danal
                        last edited by

                        Unless you've posted newer files that I missed...

                        Your config-override contains:

                        M665 L271.500 R135.224 H287.541 B115.0 X0.505 Y-0.998 Z0.000

                        @snakesp said in Having problems with Anycubic Kossel Linear Plus calibration:

                        @danal In fact Marlin never gave really accurate dimensions. Y and Z were fine (less than 0.1 mm deviations), but X was always 1% more than it should be. This was with 267mm rod length. I assume that was due to inaccurate printer build. That's why a have rebuilt whole frame from scratch. And at the same time changed MB to Duet to move to 32 bit and 24 V for faster printing.
                        Now the X and Y dimesions errors are close, so looks like this can be compensated with M579.

                        Got it. Sounds good.

                        As for Haydn's rods: too expensive right now for me. But i'm working on selfmade magball arms to test (with cylinder magnets in rod and steel balls on effector and carriages).

                        Cool! Magnetic joints really do help this printer. Of course, measure them as best you can after you build them (maybe even take them to a local school, or maker space, or...).

                        Delta / Kossel printer fanatic

                        SnakeSPundefined 1 Reply Last reply Reply Quote 0
                        • SnakeSPundefined
                          SnakeSP @Danal
                          last edited by SnakeSP

                          @danal
                          config-override.g now has the following:
                          M665 L266.500:266.500:266.500 R133.832 H287.529 B115.0 X0.460 Y-0.913 Z0.000
                          M666 X-0.711 Y1.035 Z-0.324 A-0.03 B-0.20

                          The main thing for rods is to build them at the same jig, so they are totally egual in length. But yes, length measures are important too.

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                          • Vetiundefined
                            Veti @SnakeSP
                            last edited by

                            @snakesp said in Having problems with Anycubic Kossel Linear Plus calibration:

                            because i haven't found PT1000 in 3 mm

                            https://www.precisionpiezo.co.uk/product-page/pt1000-sensor

                            SnakeSPundefined 1 Reply Last reply Reply Quote 0
                            • SnakeSPundefined
                              SnakeSP @Veti
                              last edited by

                              @veti Thanks

                              Vetiundefined 1 Reply Last reply Reply Quote 0
                              • Vetiundefined
                                Veti @SnakeSP
                                last edited by

                                @snakesp
                                also https://de.aliexpress.com/item/32859917151.html?spm=a2g0x.12010612.8148356.9.667521f6v8RTfh

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                                • SnakeSPundefined
                                  SnakeSP
                                  last edited by SnakeSP

                                  Got PT100 sensor. So now i'm almost sure the nozzle temperature is shown correctly.
                                  However i'm still not even near to solving the first layer problem...
                                  Started from scratch and removed everything to defaults. Meazured Z probe trigger height. Strangely enough now it is 15.845 mm (but measurements are consistent at x0y0). But it is different at other points. So changed bed.g to reflect those differences.
                                  Autocalibration showed:
                                  Calibrated 6 factors using 16 points, deviation before 0.007 after 0.006
                                  and was consistent after several attempts.
                                  So i conclude that printer is now calibrated.
                                  Out of PLA so moved to PETG at 60x240 for first layer and 60x220 at subsequent layers.
                                  But when i try to print i get first layer smashed into the bed just as before. After 2-3 layers it delaminates from table.
                                  Tried using babystep +0.05 - no changes except that first layer is not smashed into table that hard as before.
                                  With babystep up to +0.15 got something looking like normal extrusion but it delaminated from bed also.
                                  Really out of ideas once again...

                                  infiniteloopundefined 1 Reply Last reply Reply Quote 0
                                  • Danalundefined
                                    Danal
                                    last edited by

                                    Given the babystep, it sounds like you are close.

                                    Try:

                                    G28
                                    G0 Z5
                                    G1 Z0 F800

                                    And see if the nozzle is JUST touching the bed. Paper should drag but not get stuck. If this is off, change the probe height and recalibrate. Keep doing this until paper just drags after the above three commands.

                                    If this works, as a double check, starting from the Z0 above, enter more commands, to check at a different spot on the bed:
                                    G0 Z5
                                    G0 Y50
                                    G1 Z0

                                    Still "just touching?"

                                    Let us know.

                                    Delta / Kossel printer fanatic

                                    SnakeSPundefined 1 Reply Last reply Reply Quote 0
                                    • infiniteloopundefined
                                      infiniteloop @SnakeSP
                                      last edited by

                                      @SnakeSP

                                      With babystep up to +0.15 got something looking like normal extrusion but it delaminated from bed also.

                                      It’s a good approach to play with babystepping until you get a proper first layer. @Danal is right, you are close. And don’t be shy to go even higher: sometimes it is better to lay the filament smoothly onto the surface instead of pressing it into the bed.

                                      Then, as @Veti posted (on 1st of September), „if i need to adjust it with microstepping to get a good first layer i update the offset with the microstepping used“. Good advice.

                                      Delamination on subsequent layers is a different story: One reason may be the specific filament you use. More often, the upper layers cool down too quickly, so try to set your temperature to 240 deg. for all layers. Next, turn down the part cooling fan and see what happens then. Finally, you can try to close the sides of your printer, PETG doesn’t like fresh air.

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                                      • SnakeSPundefined
                                        SnakeSP @Danal
                                        last edited by

                                        @Danal
                                        Got these results (with bed at 60C):
                                        x0y0 - a bit too high
                                        x-50y0 - ok
                                        x-50y-50 - too low
                                        x-50y50 - a bit too high
                                        x0y50 - ok
                                        x50y50 - ok
                                        x50y0 - ok
                                        x50y-50 - a bit too low

                                        So looks like the bed is slightly tilted? Tried recalibrating with S8 and got this:
                                        M665 L266.500:266.500:266.500 R133.769 H287.544 B115.0 X0.385 Y-1.246 Z0.000
                                        M666 X-1.295 Y1.179 Z0.116 A0.34 B0.21
                                        But the check results are exactly the same.

                                        @infiniteloop Looks like just babystepping won't be enough here as there is a problem with probing results described above.

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                                        • Danalundefined
                                          Danal
                                          last edited by

                                          OK, you can try to physically level the bed a little.

                                          Whether you do or not, do this:

                                          1. Get the Z-Probe offset as correct as possible at X0Y0

                                          2. Run a calibration. Maybe several.

                                          3. Run a mesh bed probe. Be sure and put the G-Code to activate bed mesh in your slicer start script (I don't remember the exact code and don't have a printer near at this moment).

                                          Also, if you test by hand again, like above, be sure mesh is active when you test.

                                          You may have to repeat these steps a couple of times. But it all starts with correct probe offset (at X0Y0).

                                          Delta / Kossel printer fanatic

                                          SnakeSPundefined 1 Reply Last reply Reply Quote 0
                                          • Vetiundefined
                                            Veti
                                            last edited by

                                            can you post the picture of a bed mesh level? G29

                                            Danalundefined 1 Reply Last reply Reply Quote 0
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