Printer randomly stops and disconnect.
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Hi there,
I'm using duet for almost 2 years now. I'm using on a delta build, the printer was printing fine until last night. It started to randomly disconnect and restart the printer. I tried a firmware upgrade from 3.1.1 to new beta but the issue remains.
The printed the STL file several times before the issue appears so the STL file should be fine.edit: The error happened without printing anything as well.
I have tested just printer on: no reset
Printer on with bed heater on: no reset
Printer on with part cooler fan: reset happened.
Printer on with just hotend fan on: reset happened.
Printer on just with only hotend(no fan): reset happened.I checked the wire connections, they seem good.
Console Info
22.09.2020 13:02:58 Connection established 22.09.2020 13:02:57 Connection interrupted, attempting to reconnect... HTTP request timed out 22.09.2020 12:40:31 Warning: the height map was loaded when the current Z=0 datum was not determined probing. This may result in a height offset. 22.09.2020 12:40:26 M32 "0:/gcodes/Planters/Pumpkin/Pumpkin_face_sh.gcode" File 0:/gcodes/Planters/Pumpkin/Pumpkin_face_sh.gcode selected for printingM122 output
=== Diagnostics === RepRapFirmware for Duet 2 WiFi/Ethernet version 3.2-beta1 running on Duet WiFi 1.02 or later Board ID: 08DGM-9T6BU-FG3SN-6J1DL-3S46L-1SYHD Used output buffers: 3 of 24 (11 max) === RTOS === Static ram: 23916 Dynamic ram: 98384 of which 76 recycled Exception stack ram used: 272 Never used ram: 8424 Tasks: NETWORK(ready,139) HEAT(blocked,294) MAIN(running,410) IDLE(ready,20) Owned mutexes: WiFi(NETWORK) === Platform === Last reset 00:00:48 ago, cause: software Last software reset at 2020-09-22 13:02, reason: StuckInSpinLoop, GCodes spinning, available RAM 7988, slot 0 Software reset code 0x4083 HFSR 0x00000000 CFSR 0x00000000 ICSR 0x0041f80f BFAR 0xe000ed38 SP 0x2000409c Task MAIN Stack: 0041d5fd 00454a80 610f0200 3f800000 3ba3d000 43e07852 38969000 3f2ec33d 463b8001 00000000 424d5110 4bf13662 3f60d385 3f828f5c 453b8001 00000000 38533333 3f800000 3f800000 20000010 00000000 0000400f 00000000 00000001 0041cc09 0000400f 0041d5fd Error status: 0x020 MCU temperature: min 46.5, current 47.1, max 47.7 Supply voltage: min 23.9, current 24.0, max 24.1, under voltage events: 0, over voltage events: 0, power good: yes Driver 0: position 89004, standstill, SG min/max not available Driver 1: position 89004, standstill, SG min/max not available Driver 2: position 89004, standstill, SG min/max not available Driver 3: position 0, standstill, SG min/max not available Driver 4: position 0, standstill, SG min/max not available Driver 5: position 0 Driver 6: position 0 Driver 7: position 0 Driver 8: position 0 Driver 9: position 0 Driver 10: position 0 Driver 11: position 0 Date/time: 2020-09-22 13:03:37 Cache data hit count 82611817 Slowest loop: 31.27ms; fastest: 0.15ms I2C nak errors 0, send timeouts 0, receive timeouts 0, finishTimeouts 0, resets 0 === Storage === Free file entries: 10 SD card 0 detected, interface speed: 20.0MBytes/sec SD card longest read time 2.1ms, write time 0.0ms, max retries 0 === Move === Hiccups: 0(0), FreeDm: 169, MinFreeDm: 169, MaxWait: 0ms Bed compensation in use: none, comp offset 0.000 === MainDDARing === Scheduled moves: 0, completed moves: 0, StepErrors: 0, LaErrors: 0, Underruns: 0, 0 CDDA state: -1 === AuxDDARing === Scheduled moves: 0, completed moves: 0, StepErrors: 0, LaErrors: 0, Underruns: 0, 0 CDDA state: -1 === Heat === Bed heaters = 0 -1 -1 -1, chamberHeaters = -1 -1 -1 -1 Heater 1 is on, I-accum = 0.0 === GCodes === Segments left: 0 Movement lock held by null HTTP is idle in state(s) 0 Telnet is idle in state(s) 0 File is idle in state(s) 0 USB is idle in state(s) 0 Aux is idle in state(s) 0 Trigger is idle in state(s) 0 Queue is idle in state(s) 0 LCD is idle in state(s) 0 Daemon is idle in state(s) 0 Autopause is idle in state(s) 0 Code queue is empty. === Network === Slowest loop: 81.40ms; fastest: 0.00ms Responder states: HTTP(0) HTTP(0) HTTP(0) HTTP(0) FTP(0) Telnet(0), 0 sessions HTTP sessions: 1 of 8 - WiFi - Network state is active WiFi module is connected to access point Failed messages: pending 0, notready 0, noresp 0 WiFi firmware version 1.23 WiFi MAC address 84:f3:eb:42:b4:09 WiFi Vcc 3.35, reset reason Power up WiFi flash size 4194304, free heap 23872 WiFi IP address 192.168.1.42 WiFi signal strength -59dBm, reconnections 0, sleep mode modem Clock register ffffffff Socket states: 0 0 0 0 0 0 0 0config file
; Configuration file for Duet WiFi (firmware version 3) ; executed by the firmware on start-up ; ; generated by RepRapFirmware Configuration Tool v3.1.1 on Fri Jun 05 2020 15:51:32 GMT+0300 (GMT+03:00) ; General preferences G90 ; send absolute coordinates... M83 ; ...but relative extruder moves M550 P"3DPBD" ; set printer name M665 R105.5 L215.79 B85 H250 ; Set delta radius, diagonal rod length, printable radius and homed height M666 X0 Y0 Z0 ; put your endstop adjustments here, or let auto calibration find them ; Network ; Set machine name M552 S1 ; Enable network M587 S"**********" P"**********" I192.168.1.42 J192.168.1.1 K255.255.255.0 ; Configure access point and IP addresses. You can delete this line once connected M586 P0 S1 ; Enable HTTP M586 P1 S1 ; Enable FTP M586 P2 S1 ; Drives M569 P0 S1 ; physical drive 0 goes forwards M569 P1 S1 ; physical drive 1 goes forwards M569 P2 S1 ; physical drive 2 goes forwards M569 P3 S0 ; physical drive 3 goes forwards M584 X0 Y1 Z2 E3 ; set drive mapping M350 X16 Y16 Z16 E16 I1 ; configure microstepping without interpolation M92 X200.00 Y200.00 Z200.00 E860.00 ; set steps per mm M566 X2400.00 Y2400.00 Z2400.00 E1200.00 ; set maximum instantaneous speed changes (mm/min) M203 X18000.00 Y18000.00 Z18000.00 E1200.00 ; set maximum speeds (mm/min) M201 X3000.00 Y3000.00 Z3000.00 E1000.00 ; set accelerations (mm/s^2) M906 X1000 Y1000 Z1000 E800 I30 ; set motor currents (mA) and motor idle factor in per cent M84 S30 ; Set idle timeout ; Axis Limits M208 Z-0.1 S1 ; set minimum Z ; Endstops M574 X2 S1 P"xstop" ; configure active-high endstop for high end on X via pin xstop M574 Y2 S1 P"ystop" ; configure active-high endstop for high end on Y via pin ystop M574 Z2 S1 P"zstop" ; configure active-high endstop for high end on Z via pin zstop ; Z-Probe M558 P5 R0.4 C"zprobe.in+zprobe.mod" H10 F1200 T2400 ; set Z probe type to effector and the dive height + speeds G31 P500 X11 Y0 Z2.5 ; set Z probe trigger value, offset and trigger height M557 R80 S20 ; define mesh grid G31 P100 X0 Y0 Z-0.15 ; select probe threshold 100, trigger height -0.1, and zero XY offsets ; Heaters M308 S0 P"bedtemp" Y"thermistor" T100000 B3950 C0 R4700 ; configure sensor 0 as thermistor on pin bedtemp M950 H0 C"bedheat" T0 ; create bed heater output on bedheat and map it to sensor 0 M307 H0 B1 S1.00 ; enable bang-bang mode for the bed heater and set PWM limit M140 H0 ; map heated bed to heater 0 M143 H0 S90 ; set temperature limit for heater 0 to 90C M308 S1 P"e0temp" Y"thermistor" T100000 B3950 C0 R4700 ; configure sensor 1 as thermistor on pin e0temp M950 H1 C"e0heat" T1 ; create nozzle heater output on e0heat and map it to sensor 1 M307 H1 B0 S1.00 ; disable bang-bang mode for heater and set PWM limit M143 H1 S270 ; set temperature limit for heater 0 to 270C ; Fans M950 F0 C"fan0" Q500 ; create fan 0 on pin fan0 and set its frequency M106 P0 S0 H-1 ; set fan 0 value. Thermostatic control is turned off M950 F1 C"fan1" Q500 ; create fan 1 on pin fan1 and set its frequency M106 P1 S1 H-1 ; set fan 1 value. Thermostatic control is turned off M950 F2 C"fan1" Q500 ; create fan 2 on pin fan1 and set its frequency M106 P2 S1 H1 T55 ; set fan 2 value. Thermostatic control is turned on M106 P1 T55 H1 ; Fan1 (hotend fan) 55 dereceye gelince otamatik çalışacak. ; Tools M563 P0 D0 H1 F0 ; define tool 0 G10 P0 X0 Y0 Z0 ; set tool 0 axis offsets G10 P0 R0 S0 ; set initial tool 0 active and standby temperatures to 0C ; Custom settings are not defined ; Miscellaneous M911 S10 R11 P"M913 X0 Y0 G91 M83 G1 Z3 E-5 F1000" ; set voltage thresholds and actions to run on power loss T0 ; select first tool M501Added gcode just in case:
https://drive.google.com/file/d/1UV3N9EP4Mat29JB7NouU1rkMbhNFI9Fp/view?usp=sharing -
@reahax said in Printer randomly stops and disconnect.:
Error status: 0x020
For the error status, @dc42 informs me there is a bug in 3.2b1 and the leading '02' should be ignored. So the error status shows no error. For the rest of the M122 report, I think it just shows a reset while printing.
@reahax said in Printer randomly stops and disconnect.:
edit: The error happened without printing anything as well.
I have tested just printer on: no reset
Printer on with bed heater on: no reset
Printer on with part cooler fan: reset happened.
Printer on with just hotend fan on: reset happened.
Printer on just with only hotend(no fan): reset happened.With the above, it does rather sound like a wiring fault.
Additionally, in your config.g:
Remove, or at least comment out, M587 line. As well as a security hazard, it's wearing out your WiFi flash memory. See note at end of https://duet3d.dozuki.com/Wiki/Gcode?revisionid=HEAD#Section_M587_Add_WiFi_host_network_to_remembered_list_or_list_remembered_networks
M558 P5 R0.4 C"zprobe.in+zprobe.mod" H10 F1200 T2400
It's unlikely your're using zprobe.mod for anything, so remove '+zprobe.mod' from the above. You also have two G31 commands after this; it'll be using the second one. Probably best to delete the first.
Ian
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@droftarts said in Printer randomly stops and disconnect.:
@reahax said in Printer randomly stops and disconnect.:
Error status: 0x020
For the error status, @dc42 informs me there is a bug in 3.2b1 and the leading '02' should be ignored. So the error status shows no error. For the rest of the M122 report, I think it just shows a reset while printing.
@reahax said in Printer randomly stops and disconnect.:
edit: The error happened without printing anything as well.
I have tested just printer on: no reset
Printer on with bed heater on: no reset
Printer on with part cooler fan: reset happened.
Printer on with just hotend fan on: reset happened.
Printer on just with only hotend(no fan): reset happened.With the above, it does rather sound like a wiring fault.
Additionally, in your config.g:
Remove, or at least comment out, M587 line. As well as a security hazard, it's wearing out your WiFi flash memory. See note at end of https://duet3d.dozuki.com/Wiki/Gcode?revisionid=HEAD#Section_M587_Add_WiFi_host_network_to_remembered_list_or_list_remembered_networks
M558 P5 R0.4 C"zprobe.in+zprobe.mod" H10 F1200 T2400
It's unlikely your're using zprobe.mod for anything, so remove '+zprobe.mod' from the above. You also have two G31 commands after this; it'll be using the second one. Probably best to delete the first.
Ian
Thanks for your help, I will check wire connections again.
I'm using smart effector, does smart effector have anythingM558 P5 R0.4 C"zprobe.in+zprobe.mod" H10 F1200 T2400with or it's safe to remove?
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@reahax said in Printer randomly stops and disconnect.:
I'm using smart effector
Ah, sorry, in that case leave it in.
Try testing for reset with fans disconnected and/or heater disconnected. This should show if it's the board or the wiring.
Ian
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@reahax Did you try replace sd card? I compiled (I hope correct version) firmware and checked map file. According to stack in you M122 the issue is reading blocks.
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Yeah without any wire connection printer still resets.
Thanks for this info, I can try with replaced sd card. It's okay to copy files to another sd card? -
@reahax Yes, it's ok
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Thank you @felek
When I insert the sd card to pc got:
"please insert the last disk of the multi-volume set and click ok to continue" message from windows. However, I copied the files another card, and the printer works fine at the moment. -
2 years of use on a small SD card is pretty good.
