Identical artifacts/issues on two parts on the same print job
-
@Turbo said in Identical artifacts/issues on two parts on the same print job:
Z1000
is your z motor a different motor?
-
@Veti its a 5:1 geared stepper motor. 17hs15-1684s-pg5
https://www.omc-stepperonline.com/nema-17-stepper-motor-bipolar-l38mm-w-gear-raio-51-planetary-gearbox-17hs15-1684s-pg5.html -
@Turbo said in Identical artifacts/issues on two parts on the same print job:
17hs15-1684s-pg5
set that to 1200
you should got for around 75% of the stated current.
how heavy is your bed, that you need 5:1 stepper drivers?
-
@Turbo said in Identical artifacts/issues on two parts on the same print job:
Z423
I dont understand this value. that just feels wrong.
what kind of leadscrew do you have?
-
@Veti it's not too heavy. Approx 300x 200y, with some 2040 extrusions. Main reason is the z axis is belted rather than leadscrews
-
assuming you have a gt2 setup with 20 teeth
motor is 5.18:1
that would be 414.4 -
@Veti im not sure the exact gearing, but it does drive-->middle pulley, out to two more pulleys on either side. let mee if i can count the teeth
-
it says so on the spec page you linked
Gear Ratio: 5.18: 1
-
@Veti not of the motor, im not sure it uses all 20t pulleys, there might be a combo of different counts
-
@Turbo
only the one on the motor counts. -
@Veti oh okay. let me try that value and see what comes of it
-
@Veti printed a 20mm cube at .35layer height. Slicer says it will be a final product of 20.15. actual is 20mm on the dot.
-
I think the problem is cold extrusion. Your thermistor settings were really off and you're printing fast and with a thicker layer height really pushing the flow rate. I think that's why the top layer looks more like strings than proper fused extrusion.
Now that you have the proper thermistor settings in place I suggest you go through this guide and recalibrate your extruder and find your maximum flow rate, and from that you take your chosen layer height and width and determine your appropriate print speed.
https://duet3d.dozuki.com/Guide/Ender+3+Pro+and+Duet+Maestro+Guide+Part+4:+Calibration/40
-
@Phaedrux Just finished pid tuning and printing a square to verify settings. Will work on e steps next, although how much could it change due to a bad pid value?
-
Well it's more than just esteps, it's finding the max volumetric flow of your hotend and extruder and then adjusting your print settings to stay within that limitation.
-
@Phaedrux
so far e steps look likem92 e407.42
max vol flow rate calculated to be 12.04107575mm^3 / s^2
Max sugg speed for .3 layer height and .6 line width with a .5mm nozzle is approx 66mm/s at 210c.
still going but thought id post an update
printing the box testing for flow. is it okay to use .3mm layer height du to the larger nozzle and thats what i normally print with -
That all sounds right to me.
Compare that to your speed of 80mm/s at an unknown real temp.
Sure you can use whatever layer height you would typically be printing with.
-
@Phaedrux Im starting to see where this might be going. I guess I've been calibrating wrong this whole time. Although another thing im sure is contributing to the messy prints is how shaky the printer is. The thing is sturdy, and uses 2040 extrusion for the frame, so idk. I put a towel under it to help dampen it but again, I dont know a good way to go about this since i dont wannt bolt it to the wall. Shakes the whole table, even with these settings, which I think are pretty low. Unless they aren't?
M566 X1000 Y1000 Z240 E600:600 ; Set maximum instantaneous speed changes (mm/min) (OG E600:600) M203 X18000 Y18000 Z2400 E3600:3600 ; Set maximum speeds (mm/min) M201 X1250 Y1250 Z250 E2000:2000 ; Set accelerations (mm/s^2) M906 X1500 Y1500 Z1200 E850:850 I50 ; Set motor currents (mA) and motor idle factor in percent
-
@Phaedrux things begin closing up at 85%. seems too low considering you mentioning values within +/-5 of 100%, but everything else I calibrated according to the guide.
Its also under the expected width of 1mm by about .1 to .15mm, despite the gaps being closed up. does this indicate something wrong in calibration or is the solution to bump up the extrusion rate?
Final edit: using 98% flow gives me the expected 1mm thickness. despite 85% being where the gaps close -
Sounds like you've got your extrusion multiplier and esteps dialed in now.
I've got a Dbot as well (300x300) with a titan aero and 0.6 nozzle and V6 hotend, so not far off what you have.
I usually print with 0.65 width, 0.3 height, and 60-70mm/s speed. 600-900 jerk, 600-1200 accel.
In prusa slicer you can enter your volumetric limit in the speed tab. In your case, 12. That will make sure you aren't exceeding that flow rate, which can be a handy safety net.