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    Custom Heat Pad and thermistor question

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    • Phaedruxundefined
      Phaedrux Moderator @wingtip
      last edited by Phaedrux

      @wingtip said in Custom Heat Pad and thermistor question:

      but then what is the point of being able to make other directories and keeping things less cluttered?

      You still can do that, but the firmware is looking in the /sys folder for the probe deploy and retract macros. That's just the way it is.

      In other words, the macros folder is your to do with as you wish, but the sys folder is for the firmware and you must play by it's rules.

      Z-Bot CoreXY Build | Thingiverse Profile

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      • wingtipundefined
        wingtip @Phaedrux
        last edited by

        @phaedrux
        Ok, so if the macros are working now from the macro directory then i can leave it that way right? So what should i test or add next to the directory... Thank you for all the help!

        Highly modified FT5 R1, ATX supply, mosfet w/silicone heat pad, bmg ext, TMC2600 drivers, and my custom quad z mod with 4 lead screws and custom cut new upper panels and bed, and using the dual z endstop mod. New project is 800x500x500z printer.

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        • Phaedruxundefined
          Phaedrux Moderator
          last edited by

          You can leave a COPY of those deploy and retract macros in the macros folder, but if you want the probe to deploy and retract when you send G30, a copy of those macros must also be in the /sys folder.

          Z-Bot CoreXY Build | Thingiverse Profile

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          • wingtipundefined
            wingtip
            last edited by

            Now working from the console with the m401 and m402. I had to remove a space in the name of the files and now they work. Ok what now? 😊

            Highly modified FT5 R1, ATX supply, mosfet w/silicone heat pad, bmg ext, TMC2600 drivers, and my custom quad z mod with 4 lead screws and custom cut new upper panels and bed, and using the dual z endstop mod. New project is 800x500x500z printer.

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            • Phaedruxundefined
              Phaedrux Moderator @wingtip
              last edited by

              @wingtip said in Custom Heat Pad and thermistor question:

              Ok what now?

              If that works, you can do the tests described here and measure your XYZ probe offsets as well.

              https://duet3d.dozuki.com/Wiki/Test_and_calibrate_the_Z_probe

              Z-Bot CoreXY Build | Thingiverse Profile

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              • wingtipundefined
                wingtip
                last edited by

                Custom heat pad just arrived. 752mm x 522mm, 110vac, 1500 watt.
                45c-110c with safety cut at 120c.
                IMG_4236.jpg

                IMG_4239.jpg

                In this pic you can just see the heating element pattern
                IMG_4240.jpg

                Highly modified FT5 R1, ATX supply, mosfet w/silicone heat pad, bmg ext, TMC2600 drivers, and my custom quad z mod with 4 lead screws and custom cut new upper panels and bed, and using the dual z endstop mod. New project is 800x500x500z printer.

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                • Phaedruxundefined
                  Phaedrux Moderator
                  last edited by

                  Looks really good. Not sure if they included instructions for mounting it, but here's what Keenovo recommends. High temp silicone is the way to go. You don't want that thing coming off mid print.

                  User's-Manual-Keenovo-Flexible-Heaters.pdf

                  Z-Bot CoreXY Build | Thingiverse Profile

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                  • wingtipundefined
                    wingtip @Phaedrux
                    last edited by

                    @phaedrux
                    Trust me, it will not come off. I never use self adhesive on my heat pads. There will be the aluminum base, a layer of cork, the heat pad, then the glass layer, the possibly some buildtak or printbite or pei or something all held down by the good ol binder clips. It's always worked for me in the past.

                    Highly modified FT5 R1, ATX supply, mosfet w/silicone heat pad, bmg ext, TMC2600 drivers, and my custom quad z mod with 4 lead screws and custom cut new upper panels and bed, and using the dual z endstop mod. New project is 800x500x500z printer.

                    Phaedruxundefined 1 Reply Last reply Reply Quote 0
                    • Phaedruxundefined
                      Phaedrux Moderator @wingtip
                      last edited by

                      @wingtip said in Custom Heat Pad and thermistor question:

                      There will be the aluminum base, a layer of cork, the heat pad, then the glass layer,

                      Wait, so you're putting the aluminum on the bottom and then cork and then the heater and then the glass on top? That's a very bizarre heated bed sandwich.

                      The heater should be attached to the bottom of the aluminum so that it can act as a heat spreader. The glass then goes on top of the aluminum. Use the cork to insulated the bottom of the heater pad if you like.

                      Z-Bot CoreXY Build | Thingiverse Profile

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                      • wingtipundefined
                        wingtip @Phaedrux
                        last edited by wingtip

                        @phaedrux Thats the way i setup my FT5 R1 and has been flawless for years. the cork is only a spacer due to having to cut a slot for the thick area of the heat pad where the cables connect and thermistor are installed etc... Why heat up a whole sheet of alum and still have to heat the glass up beyond that? If i had put the heat pad under the alum the heat pad would have to be smaller than the alum to allow room for the mounting screws and nuts/adjustment screws.

                        I just got the cork and heat pad and glass layed down... about to try to finish the setup steps in the document you listed last night. Still have to wire up the heat pad and the SSR and thermistor. After that i need to print a spool holder. Then decide if i want to print on the plain glass or install pei, buildtak, printbite, or some other printing surface. Havent decided yet.

                        I did lose some 20mm print area in X axis with the large clips i used to hold the sandwich down lol...

                        Highly modified FT5 R1, ATX supply, mosfet w/silicone heat pad, bmg ext, TMC2600 drivers, and my custom quad z mod with 4 lead screws and custom cut new upper panels and bed, and using the dual z endstop mod. New project is 800x500x500z printer.

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                        • Phaedruxundefined
                          Phaedrux Moderator
                          last edited by

                          There's more than one way to crack an egg.

                          Z-Bot CoreXY Build | Thingiverse Profile

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                          • wingtipundefined
                            wingtip
                            last edited by

                            Here is the big mac sandwich

                            IMG_4241.jpg

                            Highly modified FT5 R1, ATX supply, mosfet w/silicone heat pad, bmg ext, TMC2600 drivers, and my custom quad z mod with 4 lead screws and custom cut new upper panels and bed, and using the dual z endstop mod. New project is 800x500x500z printer.

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                            • Phaedruxundefined
                              Phaedrux Moderator
                              last edited by

                              That bed is thicc.

                              Z-Bot CoreXY Build | Thingiverse Profile

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                              • wingtipundefined
                                wingtip @Phaedrux
                                last edited by

                                @phaedrux
                                Has to be as big as it is... if it were a skinny bitch it would flex

                                Highly modified FT5 R1, ATX supply, mosfet w/silicone heat pad, bmg ext, TMC2600 drivers, and my custom quad z mod with 4 lead screws and custom cut new upper panels and bed, and using the dual z endstop mod. New project is 800x500x500z printer.

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                                • jens55undefined
                                  jens55
                                  last edited by

                                  I am going to stick my head out here and comment on your heated bed configuration ....
                                  Sorry to be a downer and all that but there is a good reason why everybody else uses the heat bed configuration that they use. The heat pad has, as you pointed out, individual wires that generate the heat. This has to be evened out which is done by the aluminum build plate.
                                  The cork has two functions - one is to insulate the bottom of the heat pad so you don't radiate a good portion of all that heat into space and it is also used to apply pressure to the heatpad to keep it in touch with the build plate. Of course this only works if you have some sort of mechanism under the cork to press it against the heat pad. This is usually done with another aluminum plate.
                                  The glass on the very top is your actual build plate but it could be a myriad of other solutions. You do NOT want to print directly on the aluminum build plate.
                                  The arrangement that you are using makes zero sense!

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                                  • Phaedruxundefined
                                    Phaedrux Moderator @jens55
                                    last edited by

                                    @jens55 I think you're looking at his picture upside down. The glass is the build surface. The aluminum is the support base underneath.

                                    Definitely not traditional and I would worry a bit about the heater not having a large sink source to smooth out the heat, but that glass is very thick so maybe won't be so bad.

                                    Z-Bot CoreXY Build | Thingiverse Profile

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                                    • jens55undefined
                                      jens55 @Phaedrux
                                      last edited by

                                      @phaedrux, I think the op has explained it sufficiently .... from bottom to top, it is aluminum plate, cork, heater, glass.
                                      IHO nothing good can come from that and I wanted to express my thoughts rather than be quiet and politely not say anything. OP can do with my opinion what he wants (I expect the opinion will be dismissed) but at least I know I tried to warn him ....

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                                      • wingtipundefined
                                        wingtip @jens55
                                        last edited by

                                        @jens55
                                        As i mentioned earlier i have the exact same setup on my other printer and it has been flawless for several years. The only difference here is the glass is thicker than on my other printer due to originally i had a thinner piece of mirror. When i took it to a glass cutter to cut it to size he screwed up the dimensions and wasted a $60 sheet of mirror. He replaced it with this thick ass glass for free. Essentially though its the same setup as my other printer and works just fine.

                                        I like when people say something wont work. When i modified my FT5 from two z lead screws to 4 (one in each corner rather than the two in the center) several people with college degrees said it will never work, it will be over constrained and will bind blah blah blah... I built it and its been printing just fine for years

                                        https://youtu.be/Y-mI4nO2WIM part 1 (why i was doing the mod)
                                        https://youtu.be/-Rz560F4oiY part 2 (the actual mod completed)

                                        Highly modified FT5 R1, ATX supply, mosfet w/silicone heat pad, bmg ext, TMC2600 drivers, and my custom quad z mod with 4 lead screws and custom cut new upper panels and bed, and using the dual z endstop mod. New project is 800x500x500z printer.

                                        jens55undefined 1 Reply Last reply Reply Quote 0
                                        • jens55undefined
                                          jens55 @wingtip
                                          last edited by

                                          @wingtip, I didn't say (I hope) that it would not work but rather that it makes no sense at all. Just keep it in mind if you run into odd problems down the road.

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                                          • jens55undefined
                                            jens55
                                            last edited by

                                            Let me approach this from a slightly different perspective just for argument's sake .... and I am not saying it won't work but just throwing ideas around.
                                            So people spend money on special cast and machined aluminum print beds to get as flat an area as possible to print on. While average printed layer height may be 0.2 mm there are plenty occasion when I am printing 0.1 mm layers.
                                            Cork is a natural product. Natural products such as wood are not known to be precision surfaces, they change based on humidity, temperature and the phase of the moon. Cork is also not produced in a precision thickness.
                                            Your heat pad is not manufactured as a precision thickness part.
                                            So you built a surface that is hopefully very level and flat and you add two layers of non precision parts to it. I am ignoring the fact that glass also has variations but you can't directly print on aluminum so some reduction in precision is unavoidable.
                                            In your case you are introducing substantially more opportunity for error to the overall equation.
                                            You could probably replace the aluminum build plate with a slab of wood and possibly get a good print when conditions are right but that doesn't make wood a good product for making a build surface out of.

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