Also had an issue today. once per print.
Extruder 0 reported too much movement. Print paused.
First time:
Extruder 0: pos 153.28, ok, measured sens 24.51mm/rev min 85% max 118% over 272.5mm, errs: frame 7 parity 0 ovrun 0 pol 0 ovdue 0
2nd time:
Extruder 0: pos 92.81, ok, measured sens 22.91mm/rev min 77% max 120% over 1027.5mm, errs: frame 7 parity 0 ovrun 0 pol 0 ovdue 0
I'm using this in my config.g
M591 D0 P3 C3 S1 R70:130 L24.8 E3.0
Ended up disabling monitoring and no issues.
Firmware:
Duet Web Control 2.0.0-RC6
Duet Ethernet 1.02 or later + DueX5
Firmware: RepRapFirmware for Duet 2 WiFi/Ethernet 2.03 (2019-06-13b2)
My filament path pictures: