@dc42 it really appeared that it's cycling at about 4Hz steadily, with or without the card in.
I unplugged all cables and actually traced the problem to something on the hot end, plugged into IO_1. Most likely the BL touch or the gyro. Unplugging that brought back the 1Hz blink and my fans powering up.
I should have checked the wiring first. Silly mistake.
Ran through the RRF configurator, dumped the whole config package to the included 512MB microSD, formatted as FAT.
SD Contents:
firmware/Duet3Firmware_Mini5plus.uf2
sys/*.g
www/*
When I power on everything, the board doesn't seem to be responding. The panel due is showing black and grey rows of noise. It is running 3.4.1 firmware and was previously working with my Duet 2 Ethernet. The main board never connects to wifi and the LED Lights are as follows:
G,R,R,B - all steady on
red status - rapid blinking, steady 2-3 per sec
I thought maybe the mainboard needed a firmware update, so I tried to flash it by directly connecting a usb to it while unpowered. I couldn't get the board into bootloader mode vi the 2x reset trick. Using several different cables, I was unable to get any ack from my pc that it was connected. No device showed (Duet, BOSSA, unknown).
Any ideas? Is it toast?
Some documentation mentions erasing firmware and reflashing. I couldn't locate the erase jumper. Does this board even have one?
Thanks in advance for the help!
@dc42 - any ideas? or just toast?
Nope. No ethernet lights on the card or the network port.
Network is enabled, configured IP address: 0.0.0.0, actual IP address: 0.0.0.0
So i soldered in a new W5500. Boots up fine, panelDue communicates fine with the board, but ethernet still is non-functional.
m552 s0
Network stopped<LF>ok<LF>
m552 s1
ok
m552
Network is enabled, configured IP address: 192.168.1.50, actual IP address: 192.168.1.50<LF>ok<LF>
m115
FIRMWARE_NAME: RepRapFirmware for Duet 2 Maestro FIRMWARE_VERSION: 3.4.0rc2 ELECTRONICS: Duet Maestro 1.0 FIRMWARE_DATE: 2022-02-22 17:06:07
ok
There is no visible damage to anything on the board. I looked at it under magnification and nothing was burnt, cracked, or popped.
It's been sitting around for 4+ years with very sporadic use. Could just be "old". Maybe the head crash pushed some amps into the Atmel? I'm at a loss at this point.
The IC should be here in the next few days. I'll let you know how it goes.
@dc42 No big deal, I've worked with smaller SMD packages before. WizNet W5500, 48LQFP. $4 at DigiKey. Beats having to buy another board, even if the Duet 3 Mini 5 looks really good.
Think I might be hosed and will need to use DSF with a Pi?
Here's something interesting I discovered while serial debugging....
Anything in ***** is my comment
With mains power...
M115
FIRMWARE_NAME: RepRapFirmware for Duet 2 Maestro FIRMWARE_VERSION: 3.4.0rc2 ELECTRONICS: Duet Maestro 1.0 FIRMWARE_DATE: 2022-02-22 17:06:07
ok
M552
Network is enabled, configured IP address: 192.168.1.50, actual IP address: 192.168.1.50
ok
M552 S0
***** App hung here for a second*****
***** USB dropped and reconnected *****
M552
M552
M552
***** I had to disconnect and reconnect terminal to get any response*****
M552 S1
ok
M552
Network is enabled, configured IP address: 192.168.1.50, actual IP address: 192.168.1.50
ok
when it's powered just by USB...
M115
FIRMWARE_NAME: RepRapFirmware for Duet 2 Maestro FIRMWARE_VERSION: 3.4.0rc2 ELECTRONICS: Duet Maestro 1.0 FIRMWARE_DATE: 2022-02-22 17:06:07
ok
M552
Network is enabled, configured IP address: 192.168.1.50, actual IP address: 192.168.1.50
ok
M552 S0
M552 ***** No response *****
M552
M552 S1
***** terminal disconnects here, but allows reconnection ******
M115
FIRMWARE_NAME: RepRapFirmware for Duet 2 Maestro FIRMWARE_VERSION: 3.4.0rc2 ELECTRONICS: Duet Maestro 1.0 FIRMWARE_DATE: 2022-02-22 17:06:07
ok
M552
Network is enabled, configured IP address: 192.168.1.50, actual IP address: 192.168.1.50
ok
No activity lights, tried multiple cables. Set the IP via "M552 S1 P192.168.1.50" and I can't ping it, but on the PanelDue the M552 says network is enabled and the ip is the same.
I'll give that doc a run through. The printer is responsive through the PanelDue though. Still upgrade the firmware?
Started a print job through DWC, went and did other things, returned to see the hot end smacked the print, then somehow sheared itself off the heat sink. No clue how it could have failed that bad, but whatever.
After installing a new hotend and heatsink, I noticed that the ethernet port is not active/lit. M552 shows enabled, IP address 0.0.0.0. This printer has been sitting in the same spot with DWC working just fine over the network for weeks now. I tried other functional cables on it, no luck. The cable that is plugged into it works fine elsewhere.
Did I somehow fry the ethernet port via some over-stressed stepper motor?
Problem isolated to thermistor, not Duet.
#ISSUE CLOSED
So if I plug in my old thermistor - room temp immediately. Hard stop, reboot, shows ambient. Replace it with pico's, no power cycle, jumps to 160C and starts the same normalization countdown back to ambient. Something in the firmware is getting confused with the response from it.
Working with Metaform in their discord channel in parallel. Seems to be a new problem to them as well.
I should have changed hardware then upgraded firmware, but I wasn't concerned as I've done both pretty easily in the past. This hardware config has only been tested in 3.4.
m122
=== Diagnostics ===
RepRapFirmware for Duet 2 Maestro version 3.4.0rc1 (2022-02-09 10:28:41) running on Duet Maestro 1.0
Board ID: 08DAM-9F9GA-J24TD-6JKD0-3S86R-KP3UT
Used output buffers: 3 of 24 (24 max)
=== RTOS ===
Static ram: 23628
Dynamic ram: 65660 of which 216 recycled
Never used RAM 24840, free system stack 156 words
Tasks: NETWORK(ready,28.4%,263) HEAT(notifyWait,0.1%,300) Move(notifyWait,0.0%,326) TMC(notifyWait,1.3%,116) MAIN(running,70.2%,494) IDLE(ready,0.0%,31), total 100.0%
Owned mutexes:
=== Platform ===
Last reset 21:38:29 ago, cause: software
Last software reset at 2022-02-21 17:58, reason: User, GCodes spinning, available RAM 25188, slot 2
Software reset code 0x0003 HFSR 0x00000000 CFSR 0x00000000 ICSR 0x00000000 BFAR 0xe000ed38 SP 0x00000000 Task MAIN Freestk 0 n/a
Error status: 0x04
Aux0 errors 0,0,0
Step timer max interval 940
MCU temperature: min 27.9, current 28.8, max 29.4
Supply voltage: min 14.0, current 14.1, max 14.1, under voltage events: 0, over voltage events: 0, power good: yes
Heap OK, handles allocated/used 0/0, heap memory allocated/used/recyclable 0/0/0, gc cycles 0
Events: 1 queued, 1 completed
Driver 0: pos 21170, standstill, read errors 0, write errors 0, ifcnt 69, reads 2845, writes 5, timeouts 0, DMA errors 0, CC errors 0
Driver 1: pos 21170, standstill, read errors 0, write errors 0, ifcnt 69, reads 2845, writes 5, timeouts 0, DMA errors 0, CC errors 0
Driver 2: pos 21170, standstill, read errors 0, write errors 0, ifcnt 69, reads 2845, writes 5, timeouts 0, DMA errors 0, CC errors 0
Driver 3: pos 0, standstill, read errors 0, write errors 0, ifcnt 61, reads 2850, writes 0, timeouts 0, DMA errors 0, CC errors 0
Driver 4: pos 0, standstill, read errors 0, write errors 0, ifcnt 55, reads 2850, writes 0, timeouts 0, DMA errors 0, CC errors 0
Driver 5: pos 0, not present
Driver 6: pos 0, not present
Date/time: 2022-02-22 15:37:17
Slowest loop: 11.28ms; fastest: 0.15ms
I2C nak errors 0, send timeouts 0, receive timeouts 0, finishTimeouts 0, resets 0
=== Storage ===
Free file entries: 10
SD card 0 detected, interface speed: 15.0MBytes/sec
SD card longest read time 0.7ms, write time 1.1ms, max retries 0
=== Move ===
DMs created 83, segments created 6, maxWait 77518183ms, bed compensation in use: none, comp offset 0.000
=== MainDDARing ===
Scheduled moves 10, completed 10, hiccups 2, stepErrors 0, LaErrors 0, Underruns [0, 0, 0], CDDA state -1
=== AuxDDARing ===
Scheduled moves 0, completed 0, hiccups 0, stepErrors 0, LaErrors 0, Underruns [0, 0, 0], CDDA state -1
=== Heat ===
Bed heaters 0 -1, chamber heaters -1 -1, ordering errs 0
=== GCodes ===
Segments left: 0
Movement lock held by null
HTTP is idle in state(s) 0
Telnet is idle in state(s) 0
File is idle in state(s) 0
USB is idle in state(s) 0
Aux is idle in state(s) 0
Trigger is idle in state(s) 0
Queue is idle in state(s) 0
LCD is idle in state(s) 0
Daemon is idle in state(s) 0
Autopause is idle in state(s) 0
Code queue is empty
=== Network ===
Slowest loop: 24.80ms; fastest: 0.05ms
Responder states: HTTP(0) HTTP(0) HTTP(0) HTTP(0) FTP(0) Telnet(0), 0 sessions
HTTP sessions: 1 of 8
Interface state active, link 100Mbps full duplex
2/22/2022, 3:39:58 PM M98 P"config.g"
HTTP is enabled on port 80
FTP is enabled on port 21
TELNET is enabled on port 23
Warning: Heater 0 predicted maximum temperature at full power is 265°C
Ran the M98 after system was idle all day, thermistor hit 65°, then 90° within two refreshes, then output the error below. Five minutes later, it's dropping below 35° and will probably normalize at room temp
2/22/2022, 3:40:12 PM Error: Heater 0 fault: exceeded allowed temperature excursion: target 125.0°C actual 69.0°C
Replaced a generic E3D hotend with a new Pico Hybrid setup, swapping in a 100k NTC 3950 thermistor, hotend fan, layer fan, and new heater element. I also removed a dc42 for the time being, until I can print a new holder for it. Wiring was replaced 1 for 1.
Just to complicate things I upgraded the firmware at the same time, to version 3.4.0rc1
On boot get the error message "Heater 0 fault: exceeded allowed temperature excursion: target 125.0°C actual 52.3°C" . The 52.3 is some random temp between 35 and 80. Get an additional message "Heater 0 not switched on due to bad model" in the console. It looks like there is a temp reading spike to about 88°C at startup, then the reading slowly normalized back down to room temp over the course of 10 minutes, dropping about 0.1°C per second.
Changing or commenting out PID tuning (307) commands didn't help. Not sure where else to look.
config.g below:
; General preferences
M575 P1 S1 B57600 ; enable support for PanelDue
G90 ; send absolute coordinates...
M83 ; ...but relative extruder moves
M550 P"Griffin Delta" ; set printer name
;M665 R130 L288.87 B130 H229.4 ; Set delta radius, diagonal rod length, printable radius and homed height
M665 R130 L288.87 B130 H227.35 ; Set delta radius, diagonal rod length, printable radius and homed height
M666 X0 Y0 Z0 ; endstop adjustments here, or let auto calibration find them
; Network
M552 S1 ; enable network
M586 P0 S1 C"*" ; enable HTTP
M586 P1 S1 C"*" ; enable FTP
M586 P2 S1 ; enable Telnet
; Drives
M569 P0 S0 ; physical drive 0 goes backwards
M569 P1 S0 ; physical drive 1 goes backwards
M569 P2 S0 ; physical drive 2 goes backwards
M569 P3 S1 ; physical drive 3 goes forwards
M584 X0 Y1 Z2 E3 ; set drive mapping
M350 X16 Y16 Z16 E16 I1 ; configure microstepping with interpolation
M92 X80.00 Y80.00 Z80.00 E393.06 ; set steps per mm
M566 X12000.00 Y12000.00 Z12000.00 E1200.00 ; set maximum instantaneous speed changes (mm/min) ---was 1200
M203 X18000.00 Y18000.00 Z18000.00 E2400.00 ; set maximum speeds (mm/min)
M201 X5000.00 Y5000.00 Z5000.00 E1000.00 ; set accelerations (mm/s^2) -- was 1000
M906 X1000 Y1000 Z1000 E1000 I30 ; set motor currents (mA) and motor idle factor in per cent
M84 S30 ; Set idle timeout
; Axis Limits
M208 Z0 S1 ; set minimum Z
; Endstops
M574 X2 S1 P"xstop" ; configure switch-type (e.g. microswitch) endstop for high end on X via pin xstop
M574 Y2 S1 P"ystop" ; configure switch-type (e.g. microswitch) endstop for high end on Y via pin ystop
M574 Z2 S1 P"zstop" ; configure switch-type (e.g. microswitch) endstop for high end on Z via pin zstop
; Z-Probe (Disabled)
;M558 P1 X0 Z0 H5 F600 T5000 C"zprobe.in+zprobe.mod" ; Set Z probe type to dc42 IR_PROBE
;G31 P450 X18 Y18 Z0.91 ; set Z probe trigger value, offset and trigger height
;M557 R100 S10 ; define mesh grid
; Bed Heater
M308 S0 P"bedtemp" Y"thermistor" T100000 B4138 A"Bed Heater" ; configure sensor 0 as thermistor on pin bedtemp
M950 H0 C"bedheat" T0 ; create bed heater output on bedheat and map it to sensor 0
;M307 H0 B0 S0.90 ; use PID tuning for the bed heater and set PWM limit // CONFIG_OVERRIDE handles this
M140 H0 ; map bed to heater 0
M140 S-273 R40 ; active/standby to 25/40. turn off bed heater by setting to -273
M143 H0 S120 ; set temperature limit for heater 0 to 120C
; Hot End Heater
M308 S1 P"e0temp" Y"thermistor" T100000 B3950 A"Hot End" ; configure sensor 1 as thermistor on pin e0temp
M950 H1 C"e0heat" T1 ; create nozzle heater output on e0heat and map it to sensor 1
;M307 H1 B0 S0.90 ; use PID tuning for the heater and set PWM limit // CONFIG_OVERRIDE handles this
M143 H1 S280 ; set temperature limit for heater 1 to 280C
; Fans Q30000 Q1000
M950 F0 C"fan0" ; Layer fan on pin fan0 and set its frequency
M106 P0 S0 H-1 C"Print Layer Fan" ; set fan 0 starting speed. Thermostatic control is disabled
M950 F1 C"fan1" ; Heat sink fan on pin fan1 and set its frequency
M106 P1 S1 H1 T45 C"HotEndFan" ; set fan 1 value. Thermostatic control is turned on
; Tools
M563 P0 S"DeltaEffector" H1 F0 D0 ; define tool 0 with heater 1, fan 0, extruder 0
;G10 P0 R25 S125 ; Active 125 Standby 25
M568 P0 R20 S125 A0 ; replaces g10; Set tool 0 Active/Standby=125C/20C and Current State = Off R25 S150 A0
G10 P0 X0 Y0 Z0 ; set tool 0 axis offsets
; Miscellaneous
M501 ; load saved parameters from non-volatile memory
M911 S10 R11 P"M913 X0 Y0 G91 M83 G1 Z3 E-5 F1000" ; set voltage thresholds and actions to run on power loss
T0 ; select first tool
current config_override:
; config-override.g file generated in response to M500
; This is a system-generated file - do not edit
; Delta parameters
M665 L288.871:288.871:288.871 R136.421 H228.480 B135.0 X-0.117 Y1.433 Z0.000
M666 X0.202 Y1.731 Z-1.933 A0.00 B0.00
; Heater model parameters
M307 H0 R0.322 C747.800:747.800 D27.95 S1.00 V14.1 B0 I0
M307 H1 R3.297 C150.900:150.900 D4.24 S0.90 V14.0 B0 I0
; Workplace coordinates
G10 L2 P1 X0.00 Y0.00 Z0.00
G10 L2 P2 X0.00 Y0.00 Z0.00
G10 L2 P3 X0.00 Y0.00 Z0.00
G10 L2 P4 X0.00 Y0.00 Z0.00
G10 L2 P5 X0.00 Y0.00 Z0.00
G10 L2 P6 X0.00 Y0.00 Z0.00
G10 L2 P7 X0.00 Y0.00 Z0.00
G10 L2 P8 X0.00 Y0.00 Z0.00
G10 L2 P9 X0.00 Y0.00 Z0.00
No idea why I typed G1 when I meant G30.
Thanks for the info. Forgot that homing flushes zero on a delta. On my other printers, I send a G28 before starting prints.
So what would I add to homedelta.g to set/verify z? Should I even put it in there?
I run the following to find my zero, which is -0.4mm from current Z=0
M564 S0 ; allow -z
G1 Z0 ; goto z=0
;tweak with +/- 0.05 increments until feeler gauge is hit
G92 Z0 ; set z=0
G28 ; home
G1 S-3 ; Set z probe height (DC42 probe)
M500 ; save
For some reason, this does not update my config_override.g with the probe height or anything else.
When I home the delta again and check z, it is still the same height before the aforementioned process.
I've updated config.g with the probe height on the G31 line. home_delta.g doesn't have any G31 commands, nor does config_override.g
System reboot applies the G31 change, but my z remains off by -0.4mm. I can't find any G31s besides the one in config.g
Here are the .g files:
config.g
(M503 matches this output)
; Configuration file for Duet WiFi (firmware version 3.3)
; generated by RepRapFirmware Configuration Tool v3.3.10 on Wed Dec 01 2021 21:42:04 GMT-0600 (Central Standard Time)
; General preferences
M575 P1 S1 B57600 ; enable support for PanelDue
G90 ; send absolute coordinates...
M83 ; ...but relative extruder moves
M550 P"Griffin Delta" ; set printer name
;M665 R130 L288.87 B130 H229.4 ; Set delta radius, diagonal rod length, printable radius and homed height
M665 R130 L288.87 B130 H227.35 ; Set delta radius, diagonal rod length, printable radius and homed height
M666 X0 Y0 Z0 ; endstop adjustments here, or let auto calibration find them
; Network
M552 S1 ; enable network
M586 P0 S1 C"*" ; enable HTTP
M586 P1 S1 ; enable FTP
M586 P2 S1 ; enable Telnet
; Drives
M569 P0 S0 ; physical drive 0 goes backwards
M569 P1 S0 ; physical drive 1 goes backwards
M569 P2 S0 ; physical drive 2 goes backwards
M569 P3 S1 ; physical drive 3 goes forwards
M584 X0 Y1 Z2 E3 ; set drive mapping
M350 X16 Y16 Z16 E16 I1 ; configure microstepping with interpolation
M92 X80.00 Y80.00 Z80.00 E393.06 ; set steps per mm
M566 X12000.00 Y12000.00 Z12000.00 E1200.00 ; set maximum instantaneous speed changes (mm/min) ---was 1200
M203 X18000.00 Y18000.00 Z18000.00 E2400.00 ; set maximum speeds (mm/min)
M201 X5000.00 Y5000.00 Z5000.00 E1000.00 ; set accelerations (mm/s^2) -- was 1000
M906 X1000 Y1000 Z1000 E1000 I30 ; set motor currents (mA) and motor idle factor in per cent
M84 S30 ; Set idle timeout
; Axis Limits
M208 Z0 S1 ; set minimum Z
; Endstops
M574 X2 S1 P"xstop" ; configure switch-type (e.g. microswitch) endstop for high end on X via pin xstop
M574 Y2 S1 P"ystop" ; configure switch-type (e.g. microswitch) endstop for high end on Y via pin ystop
M574 Z2 S1 P"zstop" ; configure switch-type (e.g. microswitch) endstop for high end on Z via pin zstop
; Z-Probe
M558 P1 X0 Z0 H5 F600 T5000 C"zprobe.in+zprobe.mod" ; Set Z probe type to dc42 IR_PROBE
;G31 P450 X18 Y18 Z0.934 ; set Z probe trigger value, offset and trigger height
G31 P450 X18 Y18 Z0.974 ; set Z probe trigger value, offset and trigger height
M557 R75 S20 ; define mesh grid
; Bed Heater
M308 S0 P"bedtemp" Y"thermistor" T100000 B4138 A"Bed Heater" ; configure sensor 0 as thermistor on pin bedtemp
M950 H0 C"bedheat" T0 ; create bed heater output on bedheat and map it to sensor 0
;M307 H0 B0 S0.90 ; use PID tuning for the bed heater and set PWM limit // CONFIG_OVERRIDE handles this
M140 H0 ; map bed to heater 0
M140 S-273 R40 ; active/standby to 25/40. turn off bed heater by setting to -273
M143 H0 S120 ; set temperature limit for heater 0 to 120C
; Hot End Heater
M308 S1 P"e0temp" Y"thermistor" T100000 B4138 A"Hot End" ; configure sensor 1 as thermistor on pin e0temp
M950 H1 C"e0heat" T1 ; create nozzle heater output on e0heat and map it to sensor 1
;M307 H1 B0 S0.90 ; use PID tuning for the heater and set PWM limit // CONFIG_OVERRIDE handles this
M143 H1 S280 ; set temperature limit for heater 1 to 280C
; Fans Q30000 Q1000
M950 F0 C"fan0" ; Layer fan on pin fan0 and set its frequency
M106 P0 S0 H-1 C"Print Layer Fan" ; set fan 0 starting speed. Thermostatic control is disabled
M950 F1 C"fan1" ; Heat sink fan on pin fan1 and set its frequency
M106 P1 S1 H1 T45 C"HotEndFan" ; set fan 1 value. Thermostatic control is turned on
; Tools
M563 P0 S"DeltaEffector" H1 F0 D0 ; define tool 0 with heater 1, fan 0, extruder 0
;G10 P0 R25 S125 ; Active 125 Standby 25
M568 P0 R20 S125 A0 ; replaces g10; Set tool 0 Active/Standby=125C/20C and Current State = Off R25 S150 A0
G10 P0 X0 Y0 Z0 ; set tool 0 axis offsets
; Miscellaneous
M501 ; load saved parameters from non-volatile memory
M911 S10 R11 P"M913 X0 Y0 G91 M83 G1 Z3 E-5 F1000" ; set voltage thresholds and actions to run on power loss
T0 ; select first tool
config-override.g
; config-override.g file generated in response to M500 at 2021-12-08 20:58
; This is a system-generated file - do not edit
; Delta parameters
M665 L288.871:288.871:288.871 R137.332 H229.150 B135.0 X-0.599 Y-0.503 Z0.000
M666 X0.289 Y1.513 Z-1.802 A0.00 B0.00
; Heater model parameters
M307 H0 R0.322 C747.800:747.800 D27.95 S1.00 V14.1 B0 I0
M307 H1 R3.297 C150.900:150.900 D4.24 S0.90 V14.0 B0 I0
; Workplace coordinates
G10 L2 P1 X0.00 Y0.00 Z0.00
G10 L2 P2 X0.00 Y0.00 Z0.00
G10 L2 P3 X0.00 Y0.00 Z0.00
G10 L2 P4 X0.00 Y0.00 Z0.00
G10 L2 P5 X0.00 Y0.00 Z0.00
G10 L2 P6 X0.00 Y0.00 Z0.00
G10 L2 P7 X0.00 Y0.00 Z0.00
G10 L2 P8 X0.00 Y0.00 Z0.00
G10 L2 P9 X0.00 Y0.00 Z0.00
homedelta.g
G91 ; relative positioning
G1 H1 X265 Y265 Z265 F4800 ; move all towers to the high end stopping at the endstops (first pass)
G1 H2 X-5 Y-5 Z-5 F1800 ; go down a few mm
G1 H1 X10 Y10 Z10 F360 ; move all towers up once more (second pass)
G1 Z-5 F6000 ; move down a few mm so that the nozzle can be centred
G90 ; absolute positioning
G1 X0 Y0 F6000 ; move X+Y to the centre
M98 P"config.g"
HTTP is enabled on port 80
FTP is enabled on port 21
TELNET is enabled on port 23
Warning: Heater 0 appears to be over-powered. If left on at full power, its temperature is predicted to reach 265C
Warning: Heater 1 appears to be over-powered. If left on at full power, its temperature is predicted to reach 522C