@dc42 I tried doing a mock delta config. With everything else the same. The behavior there was if the point was out of the build area it threw this same error, but it probed all within the area. With the hangprinter config. Even the small -100 too 100 probe had all errors. even at 0,0. I even tried telling it the print area was -10000 to 10000 on all axis(including u) and it still didn't like it.
This was the config that was working when I was last at the printer I could try with stock RR3.3 *.bin again with this one. This is based on Tobben's v4 with some changes to match my setup:
; Communication and general
G21 ; Work in millimetres
G91 ; Send relative coordinates...
M83 ; ...but relative extruder moves
M550 P"duet3" ; set printer name
; Kinematics
;G4 S1 ; Wait 1 second because expansion boards might not be ready to receive CAN signal yet.
;M584 X43.0 Y42.0 Z41.0 U40.0 P4 ; map ABCD-axes to CAN addresses, and set four visible axes. Please excuse that ABCD motors are called XYZU here.
;M584 E0:1:2:3:4:5 ; Regard all built in stepper drivers as extruder drives
M669 K6 ; "This is a Hangprinter"
M669 P2000.0 ; Printable radius (unused by Hangprinters for now)
M669 S200 ; Segments per second
; Output of auto calibration script for Hangprinter
M669 A0.0:-2265.0:0.0 B1725.0:1100.0:0.0 C-1740.0:1120.0:0.0 D0.0:0.0:2666.0
M666 Q0.035619 R55:55:55:55
; Explanation:
; ; M669 defines the positions of the anchors, expressed as X:Y:Z distances between a line's pivot points, when the machine is homed.
; ; M666 sets Q=spool buildup, R=spool radii (incl buildup, when homed)
M208 Z1500.00 ; set maximum Z somewhere below to D anchor. See M669 ... D<number>
M208 S1 Z-10.0 ; set minimum Z
; The following values must also be in the auto calibration script for Hangprinter (if you plan to use it)
M666 U1:1:1:1; Mechanical advantages on ABCD
M666 O1:1:1:1 ; Number of lines per spool
M666 L10:10:10:10 ; Motor gear teeth of ABCD axes
M666 H100100:100 ; Spool gear teeth of ABCD axes
; Uncomment M564 S0 if you don't want G0/G1 moves to be be limited to a software defined volume
M564 S0
; Drives
M666 J200:200:200:200 ; Full steps per ABCD motor revolution (match with ODrives...)
M569 P0 S0 ; Drive 0 goes forwards
M569 P1 S1 ; Drive 1 goes forwards
M569 P2 S0 ; Drive 2 goes forwards
M569 P3 S1 ; Drive 3 goes forwards
M569 P4 S0 ; Drive 4 goes forwards
;M569 P5 S1 ; Drive 5 goes forwards
;M569 P43.0 S1 ; Drive 43.0 (A) goes forwards
;M569 P42.0 S1 ; Drive 42.0 (B) goes forwards
;M569 P41.0 S0 ; Drive 41.0 (C) goes backwards
;M569 P40.0 S0 ; Drive 40.0 (D) goes backwards
M584 X0.0 Y0.1 Z0.2 E0.3 U0.4 ; set drive mapping
;M350 X16 Y16 Z16 E16 U16 I1 ; configure microstepping with interpolation
M92 X92.5 Y92.5 Z92.5 U91.00 ; set steps per mm
; Speed
M201 X1000 Y1000 Z1000 E2500 ; Accelerations (mm/s^2)
M203 X6000 Y6000 Z6000 E600 ; Maximum speeds (mm/min)
M566 X900 Y900 Z900 E900 ; Maximum instant speed changes mm/minute
; Currents
M906 X1000 Y1000 Z1000 E800 U1000 I60 ; set motor currents (mA) and motor idle factor in per cent
; Endstops
M574 X0 Y0 Z0 ; set endstop configuration (no endstops)
; Z-Probe
M558 P0 H5 F120 T6000; disable Z probe but set dive height, probe speed and travel speed
G31 P500 X0 Y0 Z0
;M557 R100 S50
M557 X-100:100 Y-100:100 S100 ; define mesh grid
; Thermistors and heaters
M308 S0 P"temp1" Y"thermistor" T100000 B4138 ; configure sensor 0 as thermistor on pin temp1
M950 H0 C"out1" T0 ; create nozzle heater output on out1 and map it to sensor 0
M307 H0 B0 S1.00 ; disable bang-bang mode for nozzle heater and set PWM limit
;M307 H0 A1271.9 C432.5 D8.2 V24 ; Set heater parameters (for Super Volcano 80W. You probably want to tune this yourself with M303.)
M143 H0 S280 ; set temp limit for nozzle heater to 280C
M570 S60 ; Hot end may be a little slow to heat up so allow it 180 seconds
; Fans
M950 F0 C"out7" Q500
M106 P0 S0 H0 ; set fan 0 value. Thermostatic control is turned off
;M950 F1 C"out8" Q500 ; create fan 1 on pin out8 and set its frequency
;M106 P1 S0 H0 ; set fan 1 value. Thermostatic control is turned off
; Find "temp1" and "out4" pins in the wiring diagram:
; https://duet3d.dozuki.com/Wiki/Duet_3_Mainboard_6HC_Wiring_Diagram
; Tool definitions
M563 P0 S"Extruder" D0.3 H0 F0 ; define tool 0
G10 P0 X0 Y0 Z0 ; set tool 0 axis offsets
G10 P0 R0 S0 ; set initial tool 0 active and standby temperatures to 0C
; Miscellaneous
M92 E396 ; Set extruder steps per mm
;M911 S10 R11 P"M913 X0 Y0 Z0 G91 M83 G1 Z3 E-5 F1000" ; set voltage thresholds and actions to run on power loss
M501 ; load saved parameters from non-volatile memory
T0 ; Select tool 0