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DWC Randomly terminate print at start

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  • undefined
    Phaedrux Moderator
    last edited by 3 Apr 2020, 22:09

    Can you also send M122 after a print has failed and post the response.

    Also post your config.g and config-override.g please.

    Z-Bot CoreXY Build | Thingiverse Profile

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    • undefined
      Ray11
      last edited by 4 Apr 2020, 00:23

      @Phaedrux
      Thank you so much for helping me with this!
      Here is the M122 result after print was instantly terminated:

      M122
      === Diagnostics ===
      RepRapFirmware for Duet 3 MB6HC version 3.01-RC5 running on Duet 3 MB6HC v0.6 or 1.0
      Board ID: 08DJM-956L2-G43S4-6J1D6-3SD6R-KU5GF
      Used output buffers: 2 of 40 (7 max)
      === RTOS ===
      Static ram: 154084
      Dynamic ram: 161400 of which 44 recycled
      Exception stack ram used: 216
      Never used ram: 77472
      Tasks: NETWORK(ready,1108) ETHERNET(blocked,444) HEAT(blocked,1196) CanReceiv(suspended,3820) CanSender(suspended,1488) CanClock(blocked,1468) TMC(blocked,216) MAIN(running,4388) IDLE(ready,80)
      Owned mutexes:
      === Platform ===
      Last reset 00:00:16 ago, cause: power up
      Last software reset time unknown, reason: User, spinning module GCodes, available RAM 77276 bytes (slot 1)
      Software reset code 0x0003 HFSR 0x00000000 CFSR 0x00000000 ICSR 0x0444a000 BFAR 0x00000000 SP 0xffffffff Task 0x4e49414d
      Error status: 0
      Free file entries: 10
      SD card 0 detected, interface speed: 25.0MBytes/sec
      SD card longest block write time: 0.0ms, max retries 0
      MCU temperature: min 25.8, current 27.4, max 27.5
      Supply voltage: min 24.1, current 24.1, max 24.2, under voltage events: 0, over voltage events: 0, power good: yes
      12V rail voltage: min 12.1, current 12.2, max 12.2, under voltage events: 0
      Driver 0: standstill, reads 15368, writes 16 timeouts 0, SG min/max 0/0
      Driver 1: standstill, reads 15369, writes 16 timeouts 0, SG min/max 0/0
      Driver 2: standstill, reads 15369, writes 16 timeouts 0, SG min/max 0/0
      Driver 3: standstill, reads 15371, writes 15 timeouts 0, SG min/max 0/0
      Driver 4: standstill, reads 15371, writes 15 timeouts 0, SG min/max 0/0
      Driver 5: standstill, reads 15372, writes 15 timeouts 0, SG min/max 0/0
      Date/time: 1970-01-01 00:00:00
      Slowest loop: 4.12ms; fastest: 0.15ms
      === Move ===
      Hiccups: 0(0), FreeDm: 375, MinFreeDm: 375, MaxWait: 0ms
      Bed compensation in use: none, comp offset 0.000
      === MainDDARing ===
      Scheduled moves: 0, completed moves: 0, StepErrors: 0, LaErrors: 0, Underruns: 0, 0 CDDA state: -1
      === AuxDDARing ===
      Scheduled moves: 0, completed moves: 0, StepErrors: 0, LaErrors: 0, Underruns: 0, 0 CDDA state: -1
      === Heat ===
      Bed heaters = 0 -1 -1 -1 -1 -1 -1 -1 -1 -1 -1 -1, chamberHeaters = -1 -1 -1 -1
      Heater 1 is on, I-accum = 0.0
      === GCodes ===
      Segments left: 0
      Movement lock held by null
      HTTP is idle in state(s) 0
      Telnet is idle in state(s) 0
      File is idle in state(s) 0
      USB is idle in state(s) 0
      Aux is idle in state(s) 0
      Trigger is idle in state(s) 0
      Queue is idle in state(s) 0
      LCD is idle in state(s) 0
      SBC is idle in state(s) 0
      Daemon is idle in state(s) 0
      Autopause is idle in state(s) 0
      Code queue is empty.
      === Network ===
      Slowest loop: 3.10ms; fastest: 0.03ms
      Responder states: HTTP(0) HTTP(0) HTTP(0) HTTP(0) HTTP(0) HTTP(0) FTP(0) Telnet(0) Telnet(0)
      HTTP sessions: 1 of 8
      - Ethernet -
      State: active
      Error counts: 0 0 0 0 0
      Socket states: 5 2 2 2 2 0 0 0
      === CAN ===
      Messages sent 65, longest wait 0ms for type 0
      === Linux interface ===
      State: 0, failed transfers: 0
      Last transfer: 16683ms ago
      RX/TX seq numbers: 0/1
      SPI underruns 0, overruns 0
      Number of disconnects: 0
      Buffer RX/TX: 0/0-0

      And here is my config.g

      ; Configuration file for Duet 3 (firmware version 3)
      ; executed by the firmware on start-up
      ;
      ; generated by RepRapFirmware Configuration Tool v2.1.8 on Wed Apr 01 2020 22:14:44 GMT-0500 (Central Daylight Time)
      ; General preferences
      G90 ; send absolute coordinates...
      M83 ; ...but relative extruder moves
      M550 P"INAZUMA-IDEX" ; set printer name
      ; Network
      M552 P0.0.0.0 S1 ; enable network and acquire dynamic address via DHCP
      M586 P0 S1 ; enable HTTP
      M586 P1 S0 ; disable FTP
      M586 P2 S0 ; disable Telnet
      ; Drives
      M569 P0.0 S0 D3 ; physical drive 0.0 goes forwards
      M569 P0.1 S0 D3 ; physical drive 0.0 goes forwards
      M569 P0.2 S0 D3 ; physical drive 0.2 goes forwards
      M569 P0.3 S1 D3 ; physical drive 0.3 goes forwards
      M569 P0.4 S0 D3 ; physical drive 0.4 goes forwards
      M569 P0.5 S0 D3 ; physical drive 0.5 goes forwards
      M584 X0.0 U0.1 Y0.2 Z0.3 E0.4:0.5 ; set drive mapping
      M350 X16 U16 Y16 Z16 E16:16 I1 ; configure microstepping with interpolation
      M92 X100.00 U100.00 Y80.00 Z1600.00 E410.00:430.00 ; set steps per mm
      M566 X900.00 U900.00 Y900.00 Z12.00 E120.00:120.00 ; set maximum instantaneous speed changes (mm/min)
      M203 X6000.00 U6000.00 Y6000.00 Z1000.00 E1200.00:1200.00 ; set maximum speeds (mm/min)
      M201 X500.00 U500.00 Y500.00 Z20.00 E250.00:250.00 ; set accelerations (mm/s^2)
      M906 X700 U700 Y800 Z600 E800:800 I30 ; set motor currents (mA) and motor idle factor in per cent
      M84 S30 ; Set idle timeout
      ; Axis Limits
      M208 X-30 U26 Y0 Z0 S1 ; set axis minima
      M208 X260 U316 Y190 Z200 S0 ; set axis maxima
      ; Endstops
      M574 X1 S3 ; configure sensorless endstop for low end on X
      M574 U1 S3
      M574 Y1 S3 ; configure sensorless endstop for low end on Y
      M574 Z1 S2 ; configure sensorless endstop for low end on Z
      M915 X U Y S2 R1
      ; Z-Probe
      M558 P1 I0 C"io3.in" H3 F2000 T6000 ; set Z probe type to switch and the dive height + speeds
      G31 P580 X0 Y0 Z0 ; set Z probe trigger value, offset and trigger height
      ;G31 P{sensors.probes[0].value[0] + 30}
      ;G31 X0 Y0 Z0
      M557 X60:270 Y15:195 S60 ; define mesh grid
      ; Heaters
      M570 S99999
      M308 S0 P"temp0" Y"thermistor" T100000 B4138 ; configure sensor 0 as thermistor on pin temp0
      M950 H0 C"out0" T0 ; create bed heater output on out0 and map it to sensor 0
      M143 H0 S80 ; set temperature limit for heater 0 to 120C
      M307 H0 B0 S1.00 V11.0 ; enable bang-bang mode for the bed heater and set PWM limit
      M307 H0 A84.5 C473.8 D1.4
      M140 H0 ; map heated bed to heater 0
      M308 S1 P"temp1" Y"thermistor" T100000 B4138 ; configure sensor 1 as thermistor on pin temp1
      M950 H1 C"out1" T1 ; create nozzle heater output on out1 and map it to sensor 1
      M143 H1 S240 ; set temperature limit for heater 1 to 240C
      M307 H1 B0 S1.00 ; disable bang-bang mode for heater and set PWM limit
      M307 H1 A574.5 C154.9 D8.5 V24.0
      M308 S2 P"temp2" Y"thermistor" T100000 B4138 ; configure sensor 2 as thermistor on pin temp2
      M950 H2 C"out2" T2 ; create nozzle heater output on out2 and map it to sensor 2
      M143 H2 S240 ; set temperature limit for heater 2 to 240C
      M307 H2 B0 S1.00 ; disable bang-bang mode for heater and set PWM limit
      M307 H2 A574.5 C154.9 D8.5 V24.0
      ; Fans
      M950 F0 C"out7" Q500 ; create fan 0 on pin out4 and set its frequency
      M106 P0 L1.0 S0 H1 T60 ; set fan 0 value. Thermostatic control is turned on
      M950 F1 C"out8" Q500 ; create fan 1 on pin out5 and set its frequency
      M106 P1 S0 H-1 ; set fan 1 value. Thermostatic control is turned off
      M950 F2 C"out4" Q500 ; create fan 2 on pin out7 and set its frequency
      M106 P2 L1.0 S0 H2 T60 ; set fan 2 value. Thermostatic control is turned on
      M950 F3 C"out9" Q500 ; create fan 3 on pin out6 and set its frequency
      M106 P3 S0 H-1 ; set fan 3 value. Thermostatic control is turned off
      ; Tools
      M563 P0 D0 H1 F0:1 ; define tool 0
      G10 P0 X0 Y0 Z0 ; set tool 0 axis offsets
      G10 P0 R0 S0 ; set initial tool 0 active and standby temperatures to 0C
      M563 P1 D1 H2 X3 F0:3 ; define tool 1
      G10 P1 U0.25 Y-1.8 Z-0.6 ; set tool 1 axis offsets
      G10 P1 R0 S0 ; set initial tool 1 active and standby temperatures to 0C
      ; Custom settings are not defined
      T0
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      • undefined
        Ray11
        last edited by 4 Apr 2020, 00:51

        @Phaedrux
        Later, I did some experiments. It seemed like that whenever the actual bed temperature closed up with the target temperature within 0.5 degC, the print just terminate itself without any warnings.

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        • undefined
          Phaedrux Moderator
          last edited by 4 Apr 2020, 00:52

          Can you post a photo of how you have the bed wired?

          Z-Bot CoreXY Build | Thingiverse Profile

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          • undefined
            Ray11
            last edited by 4 Apr 2020, 00:57

            @Phaedrux
            Sorry for the wiring mess, I am still in the process of testing my printer.
            What I did is I wired a 24 to 12v converter with my power supply and input the 12v into the out_0_power_in. The bed is connected to out_0.
            79235012.jpg

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            • undefined
              SneakyTiki
              last edited by SneakyTiki 4 May 2020, 00:37 5 Apr 2020, 00:27

              I have this exact thing happen to me all the time.

              I haven't been able to track down exactly why it happens, but for me it seems to revolve around the .gcode file name.
              I know for sure that certain special characters seems to mess with it (things like $, %, etc.)
              It seems that length of the filename is a factor (shorter is better.)
              And it seems that if you are putting files into sub-folders the problem is exacerbated.
              I've had some files print just fine the first time (right after I upload it), but then when I go to re-print, it does this. And without changing anything, just deleting and re-uploading it will work again. This has only happened with files I've put into sub-folders. I ultimately fixed this behavior by severely shortening the name of the file.

              I have this using DWC 1.22.6 on a Duet Maestro running firmware v2.03, and remember versions of this behavior as far back as 1.19 on a Duet 2 WiFi and Duet 2 Ethernet (when I first started using Duet boards)

              I would try deleting the file, renaming it to something very short and simple, and uploading again.
              Hope this helps.

              undefined 1 Reply Last reply 5 Apr 2020, 19:15 Reply Quote 0
              • undefined
                Phaedrux Moderator @SneakyTiki
                last edited by 5 Apr 2020, 19:15

                @SneakyTiki said in DWC Randomly terminate print at start:

                I have this using DWC 1.22.6 on a Duet Maestro running firmware v2.03, and remember versions of this behavior as far back as 1.19 on a Duet 2 WiFi and Duet 2 Ethernet (when I first started using Duet boards)

                I'd have to go reread all the releases notes to be sure but I think some of this was resolved since then. Have you tried recently with DWC 2 and RRF 2.05?

                Z-Bot CoreXY Build | Thingiverse Profile

                undefined 1 Reply Last reply 8 Apr 2020, 03:37 Reply Quote 0
                • undefined
                  Ray11
                  last edited by 5 Apr 2020, 20:44

                  @SneakyTiki I recently updated to DWC 2.1.0 and beside the instant termination problem, the manual extrusion also seemed not working even if I heated the hotend up already. I mean I did write some macros to get around this but I wonder if this is a problem related to printers with multiple nozzles?

                  undefined 1 Reply Last reply 5 Apr 2020, 21:09 Reply Quote 0
                  • undefined
                    Phaedrux Moderator @Ray11
                    last edited by 5 Apr 2020, 21:09

                    @Ray11 I believe that was fixed with DWC 2.1.1

                    Z-Bot CoreXY Build | Thingiverse Profile

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                    • undefined
                      SneakyTiki @Phaedrux
                      last edited by 8 Apr 2020, 03:37

                      @Phaedrux said in DWC Randomly terminate print at start:

                      Have you tried recently with DWC 2 and RRF 2.05?

                      I have not, but thanks for letting me know. I'll check it out at some point when I can afford some down-time 🙂

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