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Short circuit error on Kossel XL with duet wifi

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  • undefined
    oogway
    last edited by 7 Mar 2017, 15:21

    @T3P3Tony:

    Can you describe how the thermistor values are jumping about. What values do you get and do they change when everything is still or only when you move/touch the hotend/bed

    0 Ohms on the heated bed indicates a short circuit. I would expect about 1Ohm for a "standard" heatbeds on a 12V system

    I'll have to record all of the readings i get from the thermistor but i made sure to be steady and accurate with it. If this heat bed is indeed shorted, what would the next step be? Replacement? Thanks for your help so far.

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    • undefined
      T3P3Tony administrators
      last edited by 8 Mar 2017, 00:06

      One more question, are you taking the measurements with the heatbed/ thermistors unplugged from the Duet board? If not you need to.

      www.duet3d.com

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      • undefined
        oogway
        last edited by 8 Mar 2017, 00:35

        Thermistor values on the hot end jump around from .338, .466, 1.326, and about 10 other numbers. The measurements of resistance were taken from the heat bed while it was completely removed from the printer.

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        • undefined
          oogway
          last edited by 9 Mar 2017, 14:22

          The interesting part is that even though the heat bed has a short it heats up just fine, it's the hot end that doesn't heat up. What else can i check for to diagnose the hot end issue?

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          • undefined
            T3P3Tony administrators
            last edited by 9 Mar 2017, 22:44

            Those thermistor values are so low - looks like the multimeter just picking up noise. You are looking for values in the region of 100K for a 100K thermistor.

            Do you get the same readings of for the extruder and bed thermistors?

            If not then what temperature for the bed is displayed when the bed thermistor is plugged in?

            www.duet3d.com

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            • undefined
              oogway
              last edited by 28 Mar 2017, 02:55

              @T3P3Tony:

              Those thermistor values are so low - looks like the multimeter just picking up noise. You are looking for values in the region of 100K for a 100K thermistor.

              Do you get the same readings of for the extruder and bed thermistors?

              If not then what temperature for the bed is displayed when the bed thermistor is plugged in?

              I'm not sure how to test the extruder thermistor, there's only a white connector with 4 different color wires coming out of my extruder. ( E3D Titan ).

              When my bed is plugged in and reading from the duet wifi control, the temperature is 34 Degrees Celsius.

              Thinking maybe my hotend board might be burnt out?

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              • undefined
                sigxcpu
                last edited by 28 Mar 2017, 04:59

                There is no extruder thermistor. There is the hotend thermistor.
                The 4 color wires from Titan are the motor wires. You need to measure the two wires (either white or red/black) coming from down below, inside the heater block where the nozzle is.

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                • undefined
                  oogway
                  last edited by 28 Mar 2017, 23:18

                  @sigxcpu:

                  There is no extruder thermistor. There is the hotend thermistor.
                  The 4 color wires from Titan are the motor wires. You need to measure the two wires (either white or red/black) coming from down below, inside the heater block where the nozzle is.

                  Gotchya, measuring those 2 wires from my hot end i got a range of numbers. I listed a few of the ones in an above post.

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                  • undefined
                    T3P3Tony administrators
                    last edited by 28 Mar 2017, 23:35

                    So just to be clear you should have 2 thin wires and two thick wires coming from your hotend. Then another 4 wires (probably black blue green red) coming from the e3d titan motor. Ignore the 4 wires coming from the titan motor. Check the resistance across the two thin thermistor wires where they plug into the board, but with them not plugged into the board. If you get similar readings to those you already mentioned then you have a short circuit on your thermistor

                    www.duet3d.com

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                    • undefined
                      oogway
                      last edited by 29 Mar 2017, 01:00

                      @T3P3Tony:

                      So just to be clear you should have 2 thin wires and two thick wires coming from your hotend. Then another 4 wires (probably black blue green red) coming from the e3d titan motor. Ignore the 4 wires coming from the titan motor. Check the resistance across the two thin thermistor wires where they plug into the board, but with them not plugged into the board. If you get similar readings to those you already mentioned then you have a short circuit on your thermistor

                      Ok so the 2 thick wires are what i originally tested and what gave me the numbers that jump around.

                      The 2 thin wires i'm not able to test because of the connector they go to, i tried sticking my multimeter sticks in the 2 holes but didn't get a reading. Should i cut the wires off from the connector to get a reading from the bare wires?

                      I've attached a picture just to show what i'm talking about.

                      https://postimg.org/image/dqe59walv/

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                      • undefined
                        dc42 administrators
                        last edited by 29 Mar 2017, 05:53

                        You could put wires in the connector holes and measure between those.

                        Duet WiFi hardware designer and firmware engineer
                        Please do not ask me for Duet support via PM or email, use the forum
                        http://www.escher3d.com, https://miscsolutions.wordpress.com

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                        • undefined
                          oogway
                          last edited by 30 Mar 2017, 00:47

                          @dc42:

                          You could put wires in the connector holes and measure between those.

                          I put wires into the holes as far back as i could and measured but still get a reading of .0L. Perhaps i'm measuring it incorrectly? I used speaker wire and made sure to stick them in as far as they would go.

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                          • undefined
                            oogway
                            last edited by 31 Mar 2017, 20:29

                            I ended up stripping the wires just to be sure. Still same error message.

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                            • undefined
                              T3P3Tony administrators
                              last edited by 31 Mar 2017, 22:09

                              Sounds like you have a faulty thermistor or faulty wires between the board and the thermistor on your hotend.

                              www.duet3d.com

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                              • undefined
                                oogway
                                last edited by 31 Mar 2017, 22:47

                                @T3P3Tony:

                                Sounds like you have a faulty thermistor or faulty wires between the board and the thermistor on your hotend.

                                Ok I'll look into replacing the thermistor. Is it possible I blew that little board that sits above the hotend? The one i plug everything into.

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                                • undefined
                                  T3P3Tony administrators
                                  last edited by 31 Mar 2017, 22:54

                                  Ahh hold on. I did not realise you had a hotend PCB. That is another point where there could be an error. So measure the resistance of the the thermistor at the plug that plugs the thermistor into the hotend PCB. Also measure the reisitance of the connection from the hotend PCB back to the plug onto the Duet. The thermistor should be 100K ( the wires should be almost 0 Ohms.

                                  www.duet3d.com

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                                  • undefined
                                    oogway
                                    last edited by 1 Apr 2017, 23:46

                                    So i measured the pictured black and green wires and got a resistance of .010 when the mm is set to 2M. Hope that's normal.

                                    https://postimg.org/image/qfql2u489/

                                    I measured the resistance of the thermistor plug (link to picture in a previous post) and got the same .0l reading.

                                    Thanks for all of your help so far everyone. I'm a total noob. lol

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                                    • undefined
                                      oogway
                                      last edited by 4 May 2017, 11:34 3 Apr 2017, 22:20

                                      Does anyone know where i can find the hotend pcb? I tried looking on the E3D website and the Think3dprint3d website but did not see it.

                                      Was also wondering this…since my hotend pcb still powers on my 2 fans connected to it...is it safe to assume that it's ok? I'm now thinking it's just the thermistor that needs to be replaced..

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                                      • undefined
                                        T3P3Tony administrators
                                        last edited by 5 Apr 2017, 18:22

                                        The Hotend PCB is on Github here:

                                        https://github.com/T3P3/KosselHotendBoard

                                        It certainly sounds like a new thermistor is the most likely.

                                        www.duet3d.com

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                                        • undefined
                                          oogway
                                          last edited by 5 Apr 2017, 19:42

                                          @T3P3Tony:

                                          The Hotend PCB is on Github here:

                                          https://github.com/T3P3/KosselHotendBoard

                                          It certainly sounds like a new thermistor is the most likely.

                                          Awesome, I'll start there. Should i replace both wires coming out of my hotend? or just the thicker red one?

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