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Smart Effector including toolboard-capabilities?

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Smart effector for delta printers
smart effector future development hardware delta
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  • undefined
    justus2342
    last edited by 1 Nov 2020, 19:49

    I really like the concept of the Duet 3 Toolboard. But since I mainly use delta-printers, it is of limited use for me.

    I would really like to see a new revision of the smart effector, which includes the capabilities from a Duet 3 Toolboard. It would be really awesome, to be able to reduce the number of wires going to the effector.

    Currently I need 6 + 6 + 1 Wire (2x temp, 4x zprobe + 4x fan (2x2), 2x heater + fan tacho signal). With toolboard-effector it would be 2 + 4 Wires (2x Power + 4x CAN), whereby I would consider the CAN-wires actually as single cable. However, it would reduce the number of wires by at least 50%.

    Are there any plans for a smart effector like this?

    If not, please consider this as a suggestion for future hardware development.

    Tevo Little Monster (Duet2, Smart Effector, lin Rails, Magb. Arms)
    Anycubic Delta Linear Plus (Duet2, Smart Effector, Magb. Arms)
    Two Trees Sapphire Pro (MKS Robin, Marlin 2.x, D. Extruder)

    1 Reply Last reply Reply Quote 2
    • undefined
      dc42 administrators
      last edited by 1 Nov 2020, 21:06

      What extruder drive would you use it with?

      Duet WiFi hardware designer and firmware engineer
      Please do not ask me for Duet support via PM or email, use the forum
      http://www.escher3d.com, https://miscsolutions.wordpress.com

      undefined 1 Reply Last reply 1 Nov 2020, 21:48 Reply Quote 0
      • undefined
        justus2342 @dc42
        last edited by 1 Nov 2020, 21:48

        @dc42 I am not entirely sure what exactly you mean by "extruder drive". I will assume, you want to know where I would like to mount the extruder motor – and thus raising the question if it makes sense to have a stepper driver on the smart effector.

        In my opinion it would be nice, but is not necessary in all cases. It would not help with a remote extruder, mounted on one of the delta towers and it would also be of limited help with a "remote-direct"-extruder like the zesty nible.

        On my delta-printers I use flying extruders. In this case it really is useful, because the wires to drive the stepper motor can go the (probably much shorter) way from the effector to the motor and do not need to go all the way from the mainboard to the effector.

        Basically yes. I would appreciate a stepper driver on the effector.

        Tevo Little Monster (Duet2, Smart Effector, lin Rails, Magb. Arms)
        Anycubic Delta Linear Plus (Duet2, Smart Effector, Magb. Arms)
        Two Trees Sapphire Pro (MKS Robin, Marlin 2.x, D. Extruder)

        1 Reply Last reply Reply Quote 0
        • undefined
          oliof
          last edited by 1 Nov 2020, 22:41

          @dc42 it could be used with the Galileo/Orbiter or Flex3Drive extruder drives which can be driven by a NEMA8 stepper and weigh in at 100g or less, including the stepper. Nimble v1 also can be driven with a NEMA8 (v2 cannot due to the changed gear ratio IIRC).

          <>RatRig V-Minion Fly Super5Pro RRF<> V-Core 3.1 IDEX k*****r <> RatRig V-Minion SKR 2 Marlin<>

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          • undefined
            dc42 administrators
            last edited by 2 Nov 2020, 07:10

            It wouldn't make sense to use a tool board with a remote direct drive extruder (Flex3drive or Nimble) because you would need long wires going back to the extruder motor. It would make most sense to integrate the tool board with the effector if the extruder drive is small and light enough to mount on the effector.

            We have some work under way to reduce the amount of space taken up by the strain gauge of the effector, which would pave the way for adding extra electronics.

            Duet WiFi hardware designer and firmware engineer
            Please do not ask me for Duet support via PM or email, use the forum
            http://www.escher3d.com, https://miscsolutions.wordpress.com

            1 Reply Last reply Reply Quote 0
            • undefined
              oliof
              last edited by oliof 11 Feb 2020, 12:06 2 Nov 2020, 12:02

              The nema8s are mounted straight into the extruders, no flex shafts involved, in the configurations I mentioned.

              Example flex3drive with nema8: https://flex3drive.com/wp-content/uploads/2019/08/G5-Nema8-1-4-1.jpg

              Example Orbiter with LDO nema8:
              https://ae01.alicdn.com/kf/H5c7149c2d4384014a948f7c65822f4d1j/Orbiter-extruder-full-kit-mit-geh-rteten-1-75mm-getriebe-SLS-PA12-gedruckt-teile-LDO-36STH17.jpg_q50.jpg

              <>RatRig V-Minion Fly Super5Pro RRF<> V-Core 3.1 IDEX k*****r <> RatRig V-Minion SKR 2 Marlin<>

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              • undefined
                dc42 administrators
                last edited by 2 Nov 2020, 12:53

                Thanks, those extruders look promising.

                Duet WiFi hardware designer and firmware engineer
                Please do not ask me for Duet support via PM or email, use the forum
                http://www.escher3d.com, https://miscsolutions.wordpress.com

                1 Reply Last reply Reply Quote 0
                • ?
                  A Former User
                  last edited by 2 Nov 2020, 13:09

                  I like the look of the orbiter, i might have to get one to test on my delta

                  1 Reply Last reply Reply Quote 0
                  • undefined
                    dc42 administrators
                    last edited by 7 Nov 2020, 10:18

                    I have ordered an Orbiter extruder so that I can look into the feasibility of this idea.

                    Duet WiFi hardware designer and firmware engineer
                    Please do not ask me for Duet support via PM or email, use the forum
                    http://www.escher3d.com, https://miscsolutions.wordpress.com

                    undefined undefined 2 Replies Last reply 7 Nov 2020, 10:45 Reply Quote 3
                    • undefined
                      Veti @dc42
                      last edited by 7 Nov 2020, 10:45

                      @dc42 said in Smart Effector including toolboard-capabilities?:

                      I have ordered an Orbiter extruder so that I can look into the feasibility of this idea.

                      awesome.

                      1 Reply Last reply Reply Quote 0
                      • undefined
                        oliof @dc42
                        last edited by 7 Nov 2020, 21:42

                        @dc42 if you ordered the blurolls version: Mine did come with off-spec holes for the axles since the original models are made for FDM tolerances but it's been made with SLS Nylon; re-printing the idler arm was sufficient to make everything fit.

                        <>RatRig V-Minion Fly Super5Pro RRF<> V-Core 3.1 IDEX k*****r <> RatRig V-Minion SKR 2 Marlin<>

                        ? undefined 2 Replies Last reply 7 Nov 2020, 22:46 Reply Quote 0
                        • ?
                          A Former User @oliof
                          last edited by A Former User 11 Jul 2020, 22:47 7 Nov 2020, 22:46

                          @oliof said in Smart Effector including toolboard-capabilities?:

                          @dc42 if you ordered the blurolls version: Mine did come with off-spec holes for the axles since the original models are made for FDM tolerances but it's been made with SLS Nylon; re-printing the idler arm was sufficient to make everything fit.

                          What are you considering to be the idler arm? A picture would help.

                          I bought one from "sealander" (although they do say it is by blurolls) so we will see what happens in three months time, after it has been half way around the world on the slow boat from China

                          undefined 1 Reply Last reply 8 Nov 2020, 00:53 Reply Quote 0
                          • undefined
                            oliof @A Former User
                            last edited by 8 Nov 2020, 00:53

                            @CaLviNx Sealand and blurolls are one and the same. And you're right, there is no idler arm, on the thingiverse listing it's the Latch.

                            <>RatRig V-Minion Fly Super5Pro RRF<> V-Core 3.1 IDEX k*****r <> RatRig V-Minion SKR 2 Marlin<>

                            ? 1 Reply Last reply 8 Nov 2020, 07:23 Reply Quote 0
                            • ?
                              A Former User @oliof
                              last edited by 8 Nov 2020, 07:23

                              @oliof said in Smart Effector including toolboard-capabilities?:

                              @CaLviNx Sealand and blurolls are one and the same. And you're right, there is no idler arm, on the thingiverse listing it's the Latch.

                              Thank you for the update, that was why I asked.
                              I have an adapter drawn up to allow fitment to the smart effector, I might try to see if I can sneak in a standard sized tool board (LC-1) in there too.

                              1 Reply Last reply Reply Quote 0
                              • undefined
                                Dougal1957 @oliof
                                last edited by 8 Nov 2020, 09:31

                                @oliof said in Smart Effector including toolboard-capabilities?:

                                @dc42 if you ordered the blurolls version: Mine did come with off-spec holes for the axles since the original models are made for FDM tolerances but it's been made with SLS Nylon; re-printing the idler arm was sufficient to make everything fit.

                                In what way where the holes off Spec (small or large)?

                                1 Reply Last reply Reply Quote 0
                                • undefined
                                  oliof
                                  last edited by 8 Nov 2020, 14:01

                                  @Dougal1957 the holes are too large (4.25mm diameter rather than 4mm). I printed a replacement latch in ASA and the axles just press fit nicely.

                                  <>RatRig V-Minion Fly Super5Pro RRF<> V-Core 3.1 IDEX k*****r <> RatRig V-Minion SKR 2 Marlin<>

                                  undefined 1 Reply Last reply 29 Nov 2020, 17:02 Reply Quote 0
                                  • undefined
                                    Dougal1957 @oliof
                                    last edited by 29 Nov 2020, 17:02

                                    @oliof all 3 of mine came spot on both the 3mm hinge pin and 4mm idler shafts fit just fine so maybe they have tweaked there files to suit. All three did have packing issues mind the first came without the drive gears and the last 2 came without the feast couplings but Blurolls have sorted that issue out and I now have 3 fitted to the Jubilee ToolChanger

                                    20201123_154122.jpg

                                    undefined 1 Reply Last reply 29 Nov 2020, 22:17 Reply Quote 1
                                    • ?
                                      A Former User
                                      last edited by 29 Nov 2020, 17:34

                                      Mine came in this past week with the shaft too small (2.9mm) and the holes on the arm too big (3.1mm)

                                      1 Reply Last reply Reply Quote 0
                                      • undefined
                                        oliof @Dougal1957
                                        last edited by 29 Nov 2020, 22:17

                                        @Dougal1957 good to hear they at least read my feedback (-:

                                        <>RatRig V-Minion Fly Super5Pro RRF<> V-Core 3.1 IDEX k*****r <> RatRig V-Minion SKR 2 Marlin<>

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                                        • undefined
                                          dc42 administrators
                                          last edited by 4 Dec 2020, 13:56

                                          Mine came at last. The 4mm idler axle wouldn't fit into the latch at first, I had to ream out the hole at one end of the latch a little and then use a hammer to tap it into the other end. I have one long M3 screw and nut left over - no idea what those are for.

                                          Duet WiFi hardware designer and firmware engineer
                                          Please do not ask me for Duet support via PM or email, use the forum
                                          http://www.escher3d.com, https://miscsolutions.wordpress.com

                                          undefined 1 Reply Last reply 4 Dec 2020, 14:51 Reply Quote 0
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