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    RailCore II corexy

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    My Duet controlled machine
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    • kraegarundefined
      kraegar
      last edited by

      Last night I got a lot more than sides done. Idler on, and the Y rail on. Starting to look like a real printer.

      Side note, with the sides on, this thing is super solid. There's no way it's flexing or having stability issues.

      Some minor corrections and edits to parts, and some little missing bits of hardware to add the the BOM. The assembly is going well, though. It's a fairly easy printer to put together, really.

      Edit: finally got the right pictures linked!

      Co-Creator of the RailcoreII CoreXY printer
      https://www.thingiverse.com/thing:2407174

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      • kraegarundefined
        kraegar
        last edited by

        Current status:
        Some minor delays prevented me from completing it yesterday, but it's close. Bed & Hotend are on. Endstops are in place.

        Only thing left to do is to mount the electronics, wire it, and power it on.

        Co-Creator of the RailcoreII CoreXY printer
        https://www.thingiverse.com/thing:2407174

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        • T3P3Tonyundefined
          T3P3Tony administrators
          last edited by

          Looking good!

          www.duet3d.com

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          • kraegarundefined
            kraegar
            last edited by

            Today's Status:

            Co-Creator of the RailcoreII CoreXY printer
            https://www.thingiverse.com/thing:2407174

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            • Whitewolfundefined
              Whitewolf
              last edited by

              Beautiful! I am curios to know what the best achievable speed while maintaining quality is.

              Exploring the universe wherever the tech blows

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              • kraegarundefined
                kraegar
                last edited by

                So, I'm printing. I still have some tidying up to do on the electronics (need to box up that side once I'm sure the wiring is all settled). Need to wrap the wires up, etc. Print a paneldue enclosure and attach it. Little miscellaneous items like that. There's a slight bit of tweaking to be done to get the plane of the bed completely flat. It's close, but it can be better.

                So the click of "print" on the first test, a 20mmx20x10 cube, gave a very nice result with mesurements 20.04 x 19.98 x 9.99.

                Here's the second print, the traditional benchy.


                I've printed enough of them to say I can look at this one and not see anything that stands out as needing drastic improvement. There was no appreciable stringing - just 3 or 4 fine wisps. The surface is even, the cooling was excellent (the line of the bow shows zero sights of any curling) and all the thin walls meet nicely. That was printed at 75mm/s. Edit: the last pic seems to show a layer or two that bulge in the bottom right. They don't in person - I checked after I saw them in the pic. I think it's a trick of the filament and the lighting)

                Co-Creator of the RailcoreII CoreXY printer
                https://www.thingiverse.com/thing:2407174

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                • kraegarundefined
                  kraegar
                  last edited by

                  I did fight with Z motion for a while yesterday, was really weird. I'd get double, half, no movement, or even movement in the opposite direction from sending a simple G1 Z10 / G1 Z-10. Reflashing the firmware resolved that one.

                  Co-Creator of the RailcoreII CoreXY printer
                  https://www.thingiverse.com/thing:2407174

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                  • jstevewhiteundefined
                    jstevewhite
                    last edited by

                    @Whitewolf:

                    Beautiful! I am curios to know what the best achievable speed while maintaining quality is.

                    Kraegar printed the benchy at 75mm/s; I've gone as high as 90mm/s with .4 nozzle at lower layer heights with only slight ringing. Kraegar's build seems to be performing a bit better than my prototype "alpha" model, so we'll have to wait for his high-speed tests. 😄

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                    • kraegarundefined
                      kraegar
                      last edited by

                      Noticing some variation in the IR probe trigger heights across the bed. Trying to figure out what's causing that - square printers are new to me so there's some learning curve there. I like to chase perfection on these things. Everything's within .1mm across the bed currently, but I'd like to get that down around 0.1, the oddball trigger height variation is making it tough, though.

                      Co-Creator of the RailcoreII CoreXY printer
                      https://www.thingiverse.com/thing:2407174

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                      • Whitewolfundefined
                        Whitewolf
                        last edited by

                        looking good

                        Exploring the universe wherever the tech blows

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                        • kraegarundefined
                          kraegar
                          last edited by

                          Current status: Everything is done on my build. Tested with a BLTouch, and will be tinkering with a piezo just to try one on it (love it on my delta). I need to work on the documentation, and a couple STL's on Thingiverse. I have a ton of photos of the build to process for the documentation.

                          The great news: this thing prints fantastically. Essentially zero problems with it since the build was completed.

                          Here's a print from last night.




                          Co-Creator of the RailcoreII CoreXY printer
                          https://www.thingiverse.com/thing:2407174

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                          • T3P3Tonyundefined
                            T3P3Tony administrators
                            last edited by

                            That is a great looking printer and print!

                            www.duet3d.com

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                            • deckingmanundefined
                              deckingman
                              last edited by

                              Yes, very impressive!

                              Ian
                              https://somei3deas.wordpress.com/
                              https://www.youtube.com/@deckingman

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                              • kraegarundefined
                                kraegar
                                last edited by

                                Thanks guys. Spent a couple days out of town for work. I hope to put some time in on the documentation this weekend.

                                Co-Creator of the RailcoreII CoreXY printer
                                https://www.thingiverse.com/thing:2407174

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                                • kraegarundefined
                                  kraegar
                                  last edited by

                                  A short video of a 0.05mm layer print, at 75mm/s print speed:

                                  https://www.youtube.com/watch?v=z3Zicibib8c

                                  Co-Creator of the RailcoreII CoreXY printer
                                  https://www.thingiverse.com/thing:2407174

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                                  • kraegarundefined
                                    kraegar
                                    last edited by

                                    The results of the print. 0.01mm print on the left, 0.05mm layer on the right. Both at 75mm/s (no other changes aside from layer height)

                                    Co-Creator of the RailcoreII CoreXY printer
                                    https://www.thingiverse.com/thing:2407174

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                                    • Whitewolfundefined
                                      Whitewolf
                                      last edited by

                                      Nice

                                      Exploring the universe wherever the tech blows

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                                      • kraegarundefined
                                        kraegar
                                        last edited by

                                        0.02, 0.05, 0.1

                                        0.02, 0.05

                                        0.02

                                        The 0.02 needed a bit more infill / top layers, there are a couple small gaps on the top surfaces around the outside. The thin layers just don't cover 20% infill terribly well. All were printed with the same settings other than layer height. 20% infill, 3 bottom, 5 top, 3 perimeter. 75mm/s. Atomic gold PLA

                                        Co-Creator of the RailcoreII CoreXY printer
                                        https://www.thingiverse.com/thing:2407174

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                                        • kraegarundefined
                                          kraegar
                                          last edited by

                                          Reprint with 40% infill , 6 top, 4 bottom layers. 0.02mm layers @ 75mm/s.

                                          Co-Creator of the RailcoreII CoreXY printer
                                          https://www.thingiverse.com/thing:2407174

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                                          • T3P3Tonyundefined
                                            T3P3Tony administrators
                                            last edited by

                                            awesome prints!

                                            www.duet3d.com

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