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    Tool Board Heater Tuning Leading To Faults

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    • fcwiltundefined
      fcwilt @KevinMar
      last edited by

      @kevinmar said in Tool Board Heater Tuning Leading To Faults:

      @fcwilt I've commented out all heaters except H2, autotuning now.
      "M308 S2 P"21.temp0" Y"pt1000" A"Ex1"
      M950 H2 C"21.out0" T2 ; Heater for extruder out tool 1
      M307 H2 R2.050 C309.100:130.600 D6.20 S1.00 V24.3 B0
      M570 H2 P10 T25 S0.1"

      Worth a try.

      At some point did you verify that each tool board is actually at the address you are using?

      Frederick

      Printers: a E3D MS/TC setup and a RatRig Hybrid. Using Duet 3 hardware running 3.4.6

      KevinMarundefined 1 Reply Last reply Reply Quote 0
      • KevinMarundefined
        KevinMar @fcwilt
        last edited by

        @fcwilt Yes, toolboards are at the addresses assigned

        fcwiltundefined 1 Reply Last reply Reply Quote 1
        • Phaedruxundefined
          Phaedrux Moderator
          last edited by

          Can you send M98 P"config.g" to check for any syntax errors?

          I'd also suggest generating a basic config using the online tool and trying with that.

          Perhaps a photo of the hotend itself my give us some clues.

          Z-Bot CoreXY Build | Thingiverse Profile

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          • fcwiltundefined
            fcwilt @KevinMar
            last edited by

            @kevinmar said in Tool Board Heater Tuning Leading To Faults:

            @fcwilt Yes, toolboards are at the addresses assigned

            I've got a test setup on my workbench but it only has one tool board connected and it works fine.

            Perhaps there is some as yet undiscovered firmware problem that only manifests with multiple tool boards.

            Frederick

            Printers: a E3D MS/TC setup and a RatRig Hybrid. Using Duet 3 hardware running 3.4.6

            KevinMarundefined 1 Reply Last reply Reply Quote 0
            • KevinMarundefined
              KevinMar @fcwilt
              last edited by

              @fcwilt @dc42
              Here's my new, super simple config

              M550 P"ToolChanger" 					; Set machine name
              M111 S0                              	; Debug off
              M929 P"eventlog.txt" S1					; Start logging to file eventlog.txt
              M555 P1									; Set RepRap output
              
              G4 S1  									; Wait for expansion boards to start
              
              
              M308 S2 P"21.temp0" Y"pt1000"  A"Ex1"  
              
              M950 H2 C"21.out0" T2						; Heater for extruder out tool 1
              
              
              M307 H2 R2.063 C316.300:132.500 D6.10 S1.00 V24.3 B0
              
              
              M143 H2 S300
              
              M950 F11 C"21.out2"
              M106 P11 S255 H2 T70
              
              
              M950 F1 C"21.out1"
              
              
              M563 P1 S"Tool1"  H2 F1
              G10  P1 S220 R205
              
              M570 H2 P10 T25 S0.1
              
              G29 S2
              T-1
              
              M501									; Load config-override.g
              
              KevinMarundefined Phaedruxundefined 2 Replies Last reply Reply Quote 0
              • KevinMarundefined
                KevinMar @KevinMar
                last edited by KevinMar

                boom, fault at 70c

                It's most commonly faulting at 70c, which is when my hotend cooling fan is enabled

                fcwiltundefined 1 Reply Last reply Reply Quote 0
                • Phaedruxundefined
                  Phaedrux Moderator @KevinMar
                  last edited by

                  @kevinmar said in Tool Board Heater Tuning Leading To Faults:

                  M307 H2 R2.063 C316.300:132.500 D6.10 S1.00 V24.3 B0

                  @kevinmar said in Tool Board Heater Tuning Leading To Faults:

                                                                                                                                                                                          M501									; Load config-override.g
                  

                  Does that M307 line match what gets loaded by config-override?

                  Z-Bot CoreXY Build | Thingiverse Profile

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                  • KevinMarundefined
                    KevinMar @Phaedrux
                    last edited by

                    @phaedrux always

                    1 Reply Last reply Reply Quote 0
                    • Phaedruxundefined
                      Phaedrux Moderator
                      last edited by

                      And if you execute M98 P"config.g" does it show any errors?

                      If you delete config-override.g completely and remove the M307 line entirely from config.g, reboot the board and tune from scratch and save with M500 does it produce the same M307 line?

                      Z-Bot CoreXY Build | Thingiverse Profile

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                      • fcwiltundefined
                        fcwilt @KevinMar
                        last edited by fcwilt

                        @kevinmar said in Tool Board Heater Tuning Leading To Faults:

                        boom, fault at 70c

                        Drat.

                        Does the fault occur when the temp is rising? peaked? dropping?

                        Did you leave all the tool boards connected?

                        Printers: a E3D MS/TC setup and a RatRig Hybrid. Using Duet 3 hardware running 3.4.6

                        KevinMarundefined 1 Reply Last reply Reply Quote 0
                        • KevinMarundefined
                          KevinMar @fcwilt
                          last edited by

                          @fcwilt All boards connected, happens ALWAYS when heating up. Never reaches peak or anything

                          fcwiltundefined 1 Reply Last reply Reply Quote 0
                          • fcwiltundefined
                            fcwilt @KevinMar
                            last edited by

                            @kevinmar said in Tool Board Heater Tuning Leading To Faults:

                            @fcwilt All boards connected, happens ALWAYS when heating up. Never reaches peak or anything

                            But it seems to be happening when the cooling fan kicks in?

                            Have you changed the temp of the cooling fan to see if the fault tracks that temp?

                            How about adding a M570 for that heater and increase the default P parameter value (5) to something like 30.

                            Frederick

                            Printers: a E3D MS/TC setup and a RatRig Hybrid. Using Duet 3 hardware running 3.4.6

                            KevinMarundefined 1 Reply Last reply Reply Quote 0
                            • KevinMarundefined
                              KevinMar @fcwilt
                              last edited by

                              @fcwilt Yeah, lowered the fan temp to 50, still faulted at about 78C.

                              M750 is at P10, will raise to 30

                              fcwiltundefined 1 Reply Last reply Reply Quote 0
                              • fcwiltundefined
                                fcwilt @KevinMar
                                last edited by

                                @kevinmar said in Tool Board Heater Tuning Leading To Faults:

                                @fcwilt Yeah, lowered the fan temp to 50, still faulted at about 78C.

                                M750 is at P10, will raise to 30

                                I'm interested to see which parameters affect when the fault occurs.

                                It seems we don't know exactly what condition is occurring that is triggering the fault.

                                Does a M122 report anything related to the fault?

                                Frederick

                                Printers: a E3D MS/TC setup and a RatRig Hybrid. Using Duet 3 hardware running 3.4.6

                                1 Reply Last reply Reply Quote 0
                                • Phaedruxundefined
                                  Phaedrux Moderator
                                  last edited by

                                  I'd still like to see a photo of the hotend in case there is something obvious.

                                  Z-Bot CoreXY Build | Thingiverse Profile

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                                  • fcwiltundefined
                                    fcwilt @Phaedrux
                                    last edited by

                                    @phaedrux said in Tool Board Heater Tuning Leading To Faults:

                                    I'd still like to see a photo of the hotend in case there is something obvious.

                                    Perhaps you know the answer to this question.

                                    He posted a screen shot showing 3 heaters displaying a fault.

                                    Does a single heater faulting cause all heaters to display a fault or did all three heaters have to fault at the same time?

                                    Frederick

                                    Printers: a E3D MS/TC setup and a RatRig Hybrid. Using Duet 3 hardware running 3.4.6

                                    KevinMarundefined 1 Reply Last reply Reply Quote 0
                                    • KevinMarundefined
                                      KevinMar @Phaedrux
                                      last edited by

                                      @phaedrux Ask and you shall receive

                                      IMG_8387.jpg

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                                      • KevinMarundefined
                                        KevinMar @fcwilt
                                        last edited by

                                        @fcwilt It's a printer with 4 tools, just so happened that the 4th tool continued heating to ~120C before faulting (different M307 parameters). All 4 tools have the issue

                                        fcwiltundefined 1 Reply Last reply Reply Quote 1
                                        • Phaedruxundefined
                                          Phaedrux Moderator
                                          last edited by

                                          @fcwilt said in Tool Board Heater Tuning Leading To Faults:

                                          Does a single heater faulting cause all heaters to display a fault or did all three heaters have to fault at the same time?

                                          I can't quite tell from that photo, but is the heater block itself making contact with the body of the extruder, or is there an air gap exposing the heat break?

                                          Is there any adjustability on the duct to lower it slightly to direct more air away from the block/nozzle itself?

                                          Z-Bot CoreXY Build | Thingiverse Profile

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                                          • KevinMarundefined
                                            KevinMar @Phaedrux
                                            last edited by KevinMar

                                            @phaedrux The Hemera tool and V6 hotend are assembled correctly.
                                            There is no adjustability to the fan duct, but the ducting is aimed down to the nozzle. It's a fan duct by Rene Jurack, evaluated by an aerodynamicist at BMW 🙂

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