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Bed Heater fault [3.4.B5]

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  • undefined
    SIam @SIam
    last edited by 13 Oct 2021, 08:59

    @siam 😢 the issue is with 3.4.b5 the same 😭

    Hypercube-Evolution-Hybrid, Piezo Orion, Orbiter
    Duet WiFi 1.02 or later + DueX5
    RepRapFirmware for Duet 2 WiFi/Ethernet 3.4.0beta4 (2021-09-27 11:30:36)
    Duet WiFi Server: 1.26
    Duet Web Control 3.4.0beta4 (2021-09-27)

    undefined 1 Reply Last reply 13 Oct 2021, 22:34 Reply Quote 0
    • undefined
      T3P3Tony administrators @SIam
      last edited by 13 Oct 2021, 22:34

      @siam to confirm, the issue is that you still can't tune you bed and arrive at a working set of M307 parameters. I was not sure what the log of D values Vs PWM was for?

      www.duet3d.com

      undefined 1 Reply Last reply 14 Oct 2021, 06:13 Reply Quote 0
      • undefined
        SIam @T3P3Tony
        last edited by 14 Oct 2021, 06:13

        @t3p3tony said in Bed Heater fault [3.4.B5]:

        to confirm, the issue is that you still can't tune you bed and arrive at a working set of M307 parameters.

        that's right, the PID Tuning is working and when I use this result to heat the bed I got after every 10 - 20 C° the heater fault.

        I was not sure what the log of D values Vs PWM was for?

        As far I have understood @dc42 , should the PWM value be stable with the computed PID settings but in my case this isn't so

        Hypercube-Evolution-Hybrid, Piezo Orion, Orbiter
        Duet WiFi 1.02 or later + DueX5
        RepRapFirmware for Duet 2 WiFi/Ethernet 3.4.0beta4 (2021-09-27 11:30:36)
        Duet WiFi Server: 1.26
        Duet Web Control 3.4.0beta4 (2021-09-27)

        undefined undefined 2 Replies Last reply 14 Oct 2021, 06:17 Reply Quote 0
        • undefined
          jens55 @SIam
          last edited by 14 Oct 2021, 06:17

          @siam, I get occasional heater errors on the bed with a fully tuned bed. Not enough to warrant a full investigation. The error only happens on heat up of the bed from cold. 3.4b4

          undefined 1 Reply Last reply 14 Oct 2021, 06:42 Reply Quote 0
          • undefined
            PCR @jens55
            last edited by 14 Oct 2021, 06:42

            @jens55 3.4b4 should have resolved this i think. But i am still getting errors @dc42

            undefined 1 Reply Last reply 14 Oct 2021, 10:35 Reply Quote 0
            • undefined
              T3P3Tony administrators @PCR
              last edited by 14 Oct 2021, 10:35

              @pcr are you getting the same error? i.e. the bed faults because its heating too slowly?

              www.duet3d.com

              undefined 1 Reply Last reply 14 Oct 2021, 12:02 Reply Quote 0
              • undefined
                PCR @T3P3Tony
                last edited by 14 Oct 2021, 12:02

                @t3p3tony yes.

                undefined 1 Reply Last reply 15 Oct 2021, 11:41 Reply Quote 0
                • undefined
                  T3P3Tony administrators @PCR
                  last edited by 15 Oct 2021, 11:41

                  @pcr please send the M307 command that the tuning suggested

                  www.duet3d.com

                  1 Reply Last reply Reply Quote 0
                  • undefined
                    SIam @SIam
                    last edited by 6 Nov 2021, 18:53

                    I hope that I have not bored you, but the Heater fault does still persist in 3.4.b6
                    after the PID Tuning with 3.4.b6 I got this result:

                    M307 H0 B0 R0.460 C286.3 D0.90 S1.00 V24.3
                    

                    and here is the old known error message:

                    6.11.2021, 19:31:14	Error: Heater 0 fault: at 53.2°C temperature is rising at 0.1°C/sec, well below the expected 0.3°C/sec
                    

                    😢😭

                    Hypercube-Evolution-Hybrid, Piezo Orion, Orbiter
                    Duet WiFi 1.02 or later + DueX5
                    RepRapFirmware for Duet 2 WiFi/Ethernet 3.4.0beta4 (2021-09-27 11:30:36)
                    Duet WiFi Server: 1.26
                    Duet Web Control 3.4.0beta4 (2021-09-27)

                    undefined 1 Reply Last reply 8 Nov 2021, 11:05 Reply Quote 0
                    • undefined
                      T3P3Tony administrators @SIam
                      last edited by 8 Nov 2021, 11:05

                      @siam I am not sure why the tuning is reporting the bed can heat at 0.46 deg/s but is only heating at 0.1 deg/s can you try changing your M307 command to lower the R parameter (try R0.3).

                      www.duet3d.com

                      undefined 1 Reply Last reply 9 Nov 2021, 20:30 Reply Quote 0
                      • undefined
                        SIam @T3P3Tony
                        last edited by SIam 11 Sept 2021, 20:53 9 Nov 2021, 20:30

                        @t3p3tony said in Bed Heater fault [3.4.B5]:

                        I am not sure why the tuning is reporting the bed can heat at 0.46 deg/s but is only heating at 0.1 deg/s

                        then there are two of us 😉

                        If I reduce the R value, The Problem is gone, but I think that this is not the solution maybe (or better Hopefully) I'm wrong, but I think if the final rrf3.4 is out with this PID algorithm more people will have this problem.

                        Hypercube-Evolution-Hybrid, Piezo Orion, Orbiter
                        Duet WiFi 1.02 or later + DueX5
                        RepRapFirmware for Duet 2 WiFi/Ethernet 3.4.0beta4 (2021-09-27 11:30:36)
                        Duet WiFi Server: 1.26
                        Duet Web Control 3.4.0beta4 (2021-09-27)

                        undefined 1 Reply Last reply 10 Nov 2021, 08:00 Reply Quote 0
                        • undefined
                          T3P3Tony administrators @SIam
                          last edited by 10 Nov 2021, 08:00

                          @siam can you post an image of the temp graph that point at which you get the fault, and let me know the target temperature. That way we can see if it's faulting when the PID may be slowing the heating rate to not overshoot, or during the main section of full power heatup.

                          www.duet3d.com

                          undefined 1 Reply Last reply 13 Nov 2021, 16:42 Reply Quote 0
                          • undefined
                            SIam @T3P3Tony
                            last edited by 13 Nov 2021, 16:42

                            @t3p3tony Sorry for The delay I had last week, a small working accident. I recorded a Video from The heating Process, you can find the heating error at 1:20 min. 2:40 min. and 4:10 min.

                            https://kleinersonnenschein.eu/heaterror.mp4 if you need more tests, let me know!

                            Hypercube-Evolution-Hybrid, Piezo Orion, Orbiter
                            Duet WiFi 1.02 or later + DueX5
                            RepRapFirmware for Duet 2 WiFi/Ethernet 3.4.0beta4 (2021-09-27 11:30:36)
                            Duet WiFi Server: 1.26
                            Duet Web Control 3.4.0beta4 (2021-09-27)

                            undefined 1 Reply Last reply 13 Nov 2021, 17:04 Reply Quote 0
                            • undefined
                              T3P3Tony administrators @SIam
                              last edited by 13 Nov 2021, 17:04

                              @siam thanks that's helpful.

                              I measured the first minute of your video the bed heater raised by 17.7 degrees in 60 seconds so that is an R of 0.295 so Changing R to 0.29 is a good idea.

                              Once you have done that, If you don't mind recording a M303 tuning for the bed that would be super helpful. I am curious why the tuning is suggesting an R of 0.46

                              www.duet3d.com

                              undefined 2 Replies Last reply 13 Nov 2021, 20:53 Reply Quote 0
                              • undefined
                                SIam @T3P3Tony
                                last edited by 13 Nov 2021, 20:53

                                @t3p3tony with R0.29 the heating was successful! Now I have to wait for cooldown of the bed, and then I will start the PID tuning I think this I can do this tomorrow

                                Hypercube-Evolution-Hybrid, Piezo Orion, Orbiter
                                Duet WiFi 1.02 or later + DueX5
                                RepRapFirmware for Duet 2 WiFi/Ethernet 3.4.0beta4 (2021-09-27 11:30:36)
                                Duet WiFi Server: 1.26
                                Duet Web Control 3.4.0beta4 (2021-09-27)

                                1 Reply Last reply Reply Quote 1
                                • undefined
                                  SIam @T3P3Tony
                                  last edited by 14 Nov 2021, 09:58

                                  @t3p3tony and here is a video from the PID tuning process https://kleinersonnenschein.eu/pidtuning.mp4

                                  Hypercube-Evolution-Hybrid, Piezo Orion, Orbiter
                                  Duet WiFi 1.02 or later + DueX5
                                  RepRapFirmware for Duet 2 WiFi/Ethernet 3.4.0beta4 (2021-09-27 11:30:36)
                                  Duet WiFi Server: 1.26
                                  Duet Web Control 3.4.0beta4 (2021-09-27)

                                  1 Reply Last reply Reply Quote 0
                                  • undefined SIam referenced this topic 29 Nov 2021, 21:18
                                  • btmcmahanundefined
                                    btmcmahan
                                    last edited by btmcmahan 4 Apr 2022, 19:54 4 Apr 2022, 19:53

                                    Hey @SIam Did you find a solution for this? I've having the same problem with firmware 3.4.0. After reading this thread, I think I can tweak my R#, but this seems like a band-aid not a real solution. Obviously I would prefer if Auto-Tune gave me working values.

                                    1 Reply Last reply Reply Quote 0
                                    • undefined
                                      Skan
                                      last edited by 16 Jun 2023, 08:24

                                      Did anyone fix this issue? I am having the same issue with my large bed

                                      jay_s_ukundefined 1 Reply Last reply 16 Jun 2023, 08:41 Reply Quote 0
                                      • jay_s_ukundefined
                                        jay_s_uk @Skan
                                        last edited by 16 Jun 2023, 08:41

                                        @Skan can you start a new thread please and provide all the relevant information

                                        Owns various duet boards and is the main wiki maintainer for the Teamgloomy LPC/STM32 port of RRF. Assume I'm running whatever the latest beta/stable build is

                                        1 Reply Last reply Reply Quote 0
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