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    230v heatbed thermal runaway

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    • Poul Erikundefined
      Poul Erik @T3P3Tony
      last edited by

      @t3p3tony
      Thank you Tony, I really appreciate your time.
      The wiring is pretty standard and worked until yesterday.
      Wiring.jpg

      I suspect you are asking for somthing other than what the image is showing! But what?

      Kind Regards
      Poul Erik

      achrnundefined 1 Reply Last reply Reply Quote 0
      • achrnundefined
        achrn @Poul Erik
        last edited by

        @poul-erik said in 230v heatbed thermal runaway:

        The wiring is pretty standard and worked until yesterday.

        SSRs do fail, and permanently-on is the most common failure mode, which would match your symptoms (bed starts heating as soon as mains power is applied, no control over it).

        Poul Erikundefined 1 Reply Last reply Reply Quote 0
        • Gixxerfastundefined
          Gixxerfast
          last edited by

          Is the bed marked as active in the DWC?

          Also have you measured the input of the SSR, does the LED on the SSR (if there's one) light up ?

          Voron V2.4 (#1317) with Duet 3 Mini5+ Wifi and 1LC v1.1 Toolboard
          Voron V0.1 (#637) with Duet 3 Mini 5+ Wifi and 1LC v1.2 Toolboard
          Ender 3 Pro with BTT SKR-2 + RRF

          Poul Erikundefined 1 Reply Last reply Reply Quote 0
          • zaptaundefined
            zapta @Poul Erik
            last edited by zapta

            @poul-erik , if you disconnect the driving wires between the Duet and the SSR, does the bed heats when you turn the printer on? If so, you may have shorted SSR.

            Also, does your SSR have a led, indicating the control signal? I so, it will help you identify if the problem is on the duet/firmware side or the SSR.

            And whatever you do, think safety first.

            Poul Erikundefined 1 Reply Last reply Reply Quote 1
            • Poul Erikundefined
              Poul Erik @achrn
              last edited by

              @achrn
              Thank you, much appreciated!

              1 Reply Last reply Reply Quote 0
              • Poul Erikundefined
                Poul Erik @Gixxerfast
                last edited by

                @gixxerfast said in 230v heatbed thermal runaway:

                the input of the SSR, does the LED on the SSR (if there's one) light up ?

                HI @gixxerfast The heatbed will turn on even if the bed is not marked as active.
                There is no led on the SSR.ssr.jpg

                Thank you.
                Poul Erik

                1 Reply Last reply Reply Quote 0
                • Poul Erikundefined
                  Poul Erik @zapta
                  last edited by

                  @zapta said in 230v heatbed thermal runaway:

                  Duet and the SSR, does the bed heats when you turn the printer on? If so, you may have shorted SSR.
                  Also, does your SSR have a led, indicating the control signal? I so, it will help you identify if the problem is on the duet/firmware side or the SSR.

                  Thank you @zapta
                  What might cause the SSR to short?

                  //pe

                  achrnundefined 1 Reply Last reply Reply Quote 0
                  • achrnundefined
                    achrn @Poul Erik
                    last edited by

                    @poul-erik said in 230v heatbed thermal runaway:

                    What might cause the SSR to short?

                    SSRs are not 'bulletproof' and are more finicky than many people believe.

                    The main problem with SSRs is that most of the ones on ebay, amazon, etc. are fakes and only good for a fraction of their stated rating. Even if you have a genuine one, the rating is that for an ideal situation - no heating, no inrush current, no capacitive load etc. Admittedly, a heater element is much closer to that than many loads.

                    Personally, my rule of thumb is always use an SSR that has a rating at least twice and preferably three times what the load actually draws.

                    Poul Erikundefined 1 Reply Last reply Reply Quote 0
                    • Poul Erikundefined
                      Poul Erik @achrn
                      last edited by

                      Thank you @achrn
                      Your time is much appreciated.
                      I will change the SSR and see if this solves my issue.
                      //pe

                      dc42undefined zaptaundefined 2 Replies Last reply Reply Quote 0
                      • dc42undefined
                        dc42 administrators @Poul Erik
                        last edited by

                        @poul-erik I suggest you disconnect the SSR from the Duet. If the bed heater still turns on as soon as you turn the power on, then the SSR is shorted.

                        Duet WiFi hardware designer and firmware engineer
                        Please do not ask me for Duet support via PM or email, use the forum
                        http://www.escher3d.com, https://miscsolutions.wordpress.com

                        1 Reply Last reply Reply Quote 0
                        • zaptaundefined
                          zapta @Poul Erik
                          last edited by

                          @poul-erik, I recommend one of the ssrs listed here https://vorondesign.com/sourcing_guide?model=V2.4, for yours mains voltage.

                          3A sends to be on the low side.

                          1 Reply Last reply Reply Quote 0
                          • Th0mpyundefined
                            Th0mpy
                            last edited by

                            I'd also recommend looking at a physically bigger model. I have had good luck with this style, plus you can mount it on some aluminum to dissipate heat: https://www.digikey.com/en/products/detail/kacon/KMSR-DS0104/13148008 rated for 10A which should be enough.

                            Usually the team that scores the most points wins the game.

                            Gixxerfastundefined 1 Reply Last reply Reply Quote 0
                            • Gixxerfastundefined
                              Gixxerfast @Th0mpy
                              last edited by Gixxerfast

                              @th0mpy I agree. This is the one that I use:
                              https://www.filafarm.de/en/products/solid-state-relais-1?variant=17214068163

                              They also have the heatsink to match.

                              No fun burning down the house ... I have a heater mat with a built in thermostat and also an external temp fuse plus dual thermistors.

                              Voron V2.4 (#1317) with Duet 3 Mini5+ Wifi and 1LC v1.1 Toolboard
                              Voron V0.1 (#637) with Duet 3 Mini 5+ Wifi and 1LC v1.2 Toolboard
                              Ender 3 Pro with BTT SKR-2 + RRF

                              zaptaundefined 1 Reply Last reply Reply Quote 0
                              • zaptaundefined
                                zapta @Gixxerfast
                                last edited by zapta

                                @gixxerfast said in 230v heatbed thermal runaway:

                                No fun burning down the house...

                                A thermal fuse can be another safety measure. Nero3DP has a video on youtube demonstrating how he builds a mains bed with a silicon pad, thermal fuse, and high temp silicon adhesive. On my own printer I have two 115C thermal fuses in series. I also have a mains relay that is connected to the duet's PS ON output such that if the duet thinks something is funny, it turns off power to bed and 24V DC/DC.

                                Keeping the house intact is very important because it protect the 3D printer from the elements.

                                1 Reply Last reply Reply Quote 1
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