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    Bondtech X2 tremendous under extrusion error

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    • A Former User?
      A Former User
      last edited by A Former User

      Good moring, I've just finished mith Bontech X2 with an original E3D Chimera + but I can't make it work! I always experience tremendous under extrusion errors:

      20220206_104857.jpg
      20220206_104850.jpg
      20220206_104840.jpg

      I've changed the nozzles, the short PTFE tubes, the throats but nothing works. It makes THE SAME error with both the extruders and with every material I print (PLA, PETG).

      Slicer Ideamaker, 0.4mm of extrusion, 60mm/s print speed, no pressure advance, no coasting...step/mm for the extruders are perfectly calibrated. Duet 2WiFI, Volcano hotends

      here's the config.g (I've tried different current settings for the steppers increasing and decreasing it but nothing works)

      .
      .
      .
      
      ; Drives
      M569 P0 S1                                             ; physical drive 0 goes backwards
      M569 P1 S1                                             ; physical drive 1 goes backwards
      M569 P2 S0                                             ; physical drive 2 goes backwards
      M569 P3 S1                                             ; physical drive 3 goes backwards
      M569 P4 S0                                             ; physical drive 4 goes backwards
      M584 X0 Y1 Z2 E3:4                                     ; set drive mapping
      M350 E16 I0                                        ; configure microstepping without interpolation
      M350 X16 Y16 Z16 I1                                    ; configure microstepping with interpolation
      ;M92 X159.6 Y159.6 Z1188.11 E415:415                    ; set steps per mm
      M92 X79.8 Y79.8 Z1188.11 E415:415                    ; set steps per mm
      M566 X660.00 Y660.00 Z12.00 E1500:1500                 ; set maximum instantaneous speed changes (mm/min) ####################################
      M203 X6000.00 Y6000.00 Z180.00 E10000.00:10000.00      ; set maximum speeds (mm/min) ############################
      M201 X500.00 Y500.00 Z20.00 E5000.00:5000.00           ; set accelerations (mm/s^2) ###############################
      M906 X1200 Y1200 Z900 E700:700 I30                       ; set motor currents (mA) and motor idle factor in per cent ###################################e
      M84 S30                                                ; Set idle timeout
      
      ; Axis Limits
      M208 X-20 Y-30 Z0 S1                                       ; set axis minima ################################
      M208 X295 Y320 Z350 S0                                 ; set axis maxima #########################################
      
      ; Endstops
      M574 X1 S1 P"xstop"                                    ; configure active-high endstop for low end on X via pin xstop
      M574 Y1 S1 P"ystop"                                    ; configure active-high endstop for low end on Y via pin ystop
      M574 Z1 S2                                             ; configure Z-probe endstop for low end on Z
      
      ; Z-Probe
      M558 P9 C"^zprobe.in" H5 F120 T6000                    ; set Z probe type to bltouch and the dive height + speeds
      G31 P500 X10.988 Y-25.702 Z1.245                          ; set Z probe trigger value, offset and trigger height  ###############################################
      M557 X0:280 Y-10:285 S20                                 ; define mesh grid #####################################################
      
      ; Heaters
      M308 S0 P"bedtemp" Y"thermistor" T100000 B4092         					; configure sensor 0 as thermistor on pin bedtemp
      M950 H0 C"bedheat" T0                                  					; create bed heater output on bedheat and map it to sensor 0
      M307 H0 B0 S1.00                                       					; disable bang-bang mode for the bed heater and set PWM limit
      M140 H0                                                					; map heated bed to heater 0
      M143 H0 S120                                           					; set temperature limit for heater 0 to 120C
      M308 S1 P"e0temp" Y"thermistor" T100000 B4725 C7.06e-8 H12 L-5 R4200    ; configure sensor 1 as thermistor on pin e0temp
      M950 H1 C"e0heat" T1                                   					; create nozzle heater output on e0heat and map it to sensor 1
      M307 H1 B0 S1.00                                       					; disable bang-bang mode for heater  and set PWM limit
      M143 H1 S285                                           					; set temperature limit for heater 1 to 280C
      M308 S2 P"e1temp" Y"thermistor" T100000 B4725 C7.06e-8 H13 L-5      	; configure sensor 2 as thermistor on pin e1temp
      M950 H2 C"e1heat" T2                                   					; create nozzle heater output on e1heat and map it to sensor 2
      M307 H2 B0 S1.00                                       					; disable bang-bang mode for heater  and set PWM limit
      M143 H2 S285                                           					; set temperature limit for heater 2 to 280C
      .
      .
      .
      

      It always looks like the filaments starts to flow out from the nozzle with a "delay" after printing a corner....

      Some suggestion?
      Thanks

      engikeneerundefined 1 Reply Last reply Reply Quote 0
      • engikeneerundefined
        engikeneer @A Former User
        last edited by

        @thedragonlord you will want to use some small amount of pressure advance to help your corner bulges. Most of the under extrusion starts at them so lack of PA is only exacerbating your issue.

        E3D TC with D3Mini and Toolboards.
        Home-built CoreXY, Duet Wifi, Chimera direct drive, 2x BMG, 300x300x300 build volume
        i3 clone with a bunch of mods

        A Former User? 1 Reply Last reply Reply Quote 0
        • A Former User?
          A Former User @engikeneer
          last edited by A Former User

          @engikeneer Orange material is PETG...I'll try to set a little PA but I don't think it will solve the problem

          jumpedwithbothfeetundefined 1 Reply Last reply Reply Quote 0
          • jumpedwithbothfeetundefined
            jumpedwithbothfeet @A Former User
            last edited by

            @thedragonlord worth trying a different slicer? does printing at a higher temperature make a difference?

            6HC Voron Trident based, 6XD CNC, Mini 5 polar printer

            A Former User? 2 Replies Last reply Reply Quote 0
            • A Former User?
              A Former User @jumpedwithbothfeet
              last edited by

              @jumpedwithbothfeet said in Bondtech X2 tremendous under extrusion error:

              @thedragonlord worth trying a different slicer? does printing at a higher temperature make a difference?

              I'm downloading Prusa Slicer to try and no, higher temperature doesn't change the issue.....

              1 Reply Last reply Reply Quote 0
              • A Former User?
                A Former User @jumpedwithbothfeet
                last edited by

                @jumpedwithbothfeet said in Bondtech X2 tremendous under extrusion error:

                @thedragonlord worth trying a different slicer? does printing at a higher temperature make a difference?

                Same issue with prusa slicer.....

                Gixxerfastundefined jumpedwithbothfeetundefined 2 Replies Last reply Reply Quote 0
                • Gixxerfastundefined
                  Gixxerfast @A Former User
                  last edited by Gixxerfast

                  @thedragonlord What retraction setting do you have in your slicer?

                  "RepRapFirmware does not support individual motor settings where an axis has multiple motors connected to different stepper drivers. The first parameter specified will be used for all motors on the axis. "
                  
                  I don't know if there's an exception for extruders.~~~~
                  
                  Edit. Yes, there is :-)

                  Voron V2.4 (#1317) with Duet 3 Mini5+ Wifi and 1LC v1.1 Toolboard
                  Voron V0.1 (#637) with Duet 3 Mini 5+ Wifi and 1LC v1.2 Toolboard
                  Ender 3 Pro with BTT SKR-2 + RRF

                  jay_s_ukundefined 1 Reply Last reply Reply Quote 0
                  • jay_s_ukundefined
                    jay_s_uk @Gixxerfast
                    last edited by

                    @gixxerfast extruders are treated differently

                    Owns various duet boards and is the main wiki maintainer for the Teamgloomy LPC/STM32 port of RRF. Assume I'm running whatever the latest beta/stable build is

                    Gixxerfastundefined 1 Reply Last reply Reply Quote 0
                    • Gixxerfastundefined
                      Gixxerfast @jay_s_uk
                      last edited by

                      @jay_s_uk Thanks, I sort of guessed it. Would be weird otherwise with all the different multi extruder combos that people have. I'll edit my response above.

                      Voron V2.4 (#1317) with Duet 3 Mini5+ Wifi and 1LC v1.1 Toolboard
                      Voron V0.1 (#637) with Duet 3 Mini 5+ Wifi and 1LC v1.2 Toolboard
                      Ender 3 Pro with BTT SKR-2 + RRF

                      1 Reply Last reply Reply Quote 0
                      • jumpedwithbothfeetundefined
                        jumpedwithbothfeet @A Former User
                        last edited by jumpedwithbothfeet

                        @thedragonlord just a thought did you work out your extrusion steps cold or hot? I`m thinking along the lines of narrowing down the cause, cold and the fault is most likely hot side etc....

                        #edit wording

                        6HC Voron Trident based, 6XD CNC, Mini 5 polar printer

                        A Former User? 1 Reply Last reply Reply Quote 0
                        • A Former User?
                          A Former User @jumpedwithbothfeet
                          last edited by

                          @jumpedwithbothfeet said in Bondtech X2 tremendous under extrusion error:

                          @thedragonlord just a thought did you do work out your extrusion steps cold or hot? I`m thinking along the lines of narrowing down the cause, cold and the fault is most likely hot side etc....

                          hot

                          jumpedwithbothfeetundefined 1 Reply Last reply Reply Quote 0
                          • jumpedwithbothfeetundefined
                            jumpedwithbothfeet @A Former User
                            last edited by

                            @thedragonlord well what goes in must come out, and if the under extrusion is occurring on both nozzles it would be my guess its software/firmware related, maybe try someone's working config file both firmware and slicer for testing/comparison?

                            6HC Voron Trident based, 6XD CNC, Mini 5 polar printer

                            1 Reply Last reply Reply Quote 0
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