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3.5 B3 Toolboard stepper intermittently running backwards

Scheduled Pinned Locked Moved Solved
Beta Firmware
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  • undefined
    oliof @ctilley79
    last edited by 24 Apr 2023, 13:16

    @ctilley79 Yes, 3.5-beta.3 on the Duet3 Mini 5+, and 3.5-beta.3 on the RP2040 toolboard, which has experimental support in 3.5b-eta.

    <>RatRig V-Minion Fly Super5Pro RRF<> V-Core 3.1 IDEX k*****r <> RatRig V-Minion SKR 2 Marlin<>

    undefined 1 Reply Last reply 24 Apr 2023, 15:20 Reply Quote 0
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      ctilley79 @oliof
      last edited by 24 Apr 2023, 15:20

      @oliof SBC or Standalone?

      undefined 1 Reply Last reply 24 Apr 2023, 20:46 Reply Quote 0
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        oliof @ctilley79
        last edited by 24 Apr 2023, 20:46

        @ctilley79 standalone

        <>RatRig V-Minion Fly Super5Pro RRF<> V-Core 3.1 IDEX k*****r <> RatRig V-Minion SKR 2 Marlin<>

        undefined 1 Reply Last reply 25 Apr 2023, 06:51 Reply Quote 0
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          oliof @oliof
          last edited by 25 Apr 2023, 06:51

          My test may have been invalid since I tested with F360; I sae a report that direction corrects itself again at F327 and higher. I am now traveling so wont be able to test before Sunday.

          <>RatRig V-Minion Fly Super5Pro RRF<> V-Core 3.1 IDEX k*****r <> RatRig V-Minion SKR 2 Marlin<>

          1 Reply Last reply Reply Quote 0
          • undefined
            ctilley79
            last edited by 25 Apr 2023, 17:00

            @argo I'm experiencing similar behavior here

            undefined 1 Reply Last reply 25 Apr 2023, 21:49 Reply Quote 0
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              Argo @ctilley79
              last edited by Argo 25 Apr 2023, 21:49

              @ctilley79

              Yes, I also had this issue and the extruder was overall extruding a bit too much filament whilst printing. My normally calibrated extrusion multiplier set in the slicer would not work anymore.

              What helped:

              • Duet 3 Mini5+ reset + Toolboard 1.2 reset (via button)
              • formatted the SD card and copied just the config files
              • flashed the Duet 3 Mini 5+ directly over the boot loader as a mounted drive to a PC and then flashed the Toolboard over the web interface

              Now the reverse running extruder issue is gone and also my set extrusion multiplier works again.

              I don't know what caused the issue tbh. Maybe the countless flashings over the web interface with all the beta versions (I also flashed Klipper to it fort testing purpose) causes issues over time but that's just a wild guess on my side.

              undefined 1 Reply Last reply 26 Apr 2023, 05:07 Reply Quote 0
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                Exerqtor @Argo
                last edited by 26 Apr 2023, 05:07

                @Argo that's interesting, maybe i'll give this problem child another go with a "clean instal" 🤔

                undefined 1 Reply Last reply 28 Apr 2023, 21:23 Reply Quote 0
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                  ctilley79
                  last edited by 27 Apr 2023, 22:01

                  After more testing I've found that the threshold isn't always consistent. I thought that I was onto something but it was just chance that F254 was the threshold. At some point the threshold changed again.🤷

                  One thing to note that when I downgraded back to stable 3.4.5, I had to invert the motor direction one more time, but I no longer had the problem. I most likely inverted the motor during initial troubleshooting while on 3.5b3 and lost track of changes I made. This may indicate that at low speeds the motor ran backwards not the other way around. Good luck with this one @dc42.

                  undefined 1 Reply Last reply 28 Apr 2023, 14:50 Reply Quote 0
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                    oliof @ctilley79
                    last edited by 28 Apr 2023, 14:50

                    Trying to actually print something I am running into this issue as well, just not entirely clear what the thresholds are as testing with F254 on a freshly started machine works for me. But a gcode file I have is actually starting to stall at some time early in the print job.

                    <>RatRig V-Minion Fly Super5Pro RRF<> V-Core 3.1 IDEX k*****r <> RatRig V-Minion SKR 2 Marlin<>

                    1 Reply Last reply Reply Quote 1
                    • undefined
                      Argo @Exerqtor
                      last edited by 28 Apr 2023, 21:23

                      @Exerqtor

                      It seems it only temporarily fixed the issue. I just startet my printer for the first time since I was able to successfully print a Voron test cube and when inserting filament via PanelDue the extruder runs backwards at 5mm/s and forward at 10 mm/s when commanding it to extrude. With other words the bug came back 😞

                      undefined 1 Reply Last reply 29 Apr 2023, 06:29 Reply Quote 0
                      • undefined
                        Exerqtor @Argo
                        last edited by 29 Apr 2023, 06:29

                        @Argo
                        Ah ok, lets hope @dc42 has time to look into this soon.

                        1 Reply Last reply Reply Quote 0
                        • undefined
                          oliof
                          last edited by 29 Apr 2023, 07:37

                          and another 12h print completed without issue. Really weird.

                          <>RatRig V-Minion Fly Super5Pro RRF<> V-Core 3.1 IDEX k*****r <> RatRig V-Minion SKR 2 Marlin<>

                          undefined 1 Reply Last reply 29 Apr 2023, 07:39 Reply Quote 0
                          • undefined
                            Exerqtor @oliof
                            last edited by 29 Apr 2023, 07:39

                            @oliof
                            Yeah like i said in my thread, it seems totally sporadic.

                            undefined 1 Reply Last reply 29 Apr 2023, 08:03 Reply Quote 0
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                              oliof @Exerqtor
                              last edited by 29 Apr 2023, 08:03

                              @Exerqtor well, I have one gcode file now that seems to stop at a certain point to just extrude, and another that runs for 12 hours. On monday I will have a couple hours to try and find a reproducer.

                              Out of interest, are you using slicer or firmware retract?

                              <>RatRig V-Minion Fly Super5Pro RRF<> V-Core 3.1 IDEX k*****r <> RatRig V-Minion SKR 2 Marlin<>

                              undefined 1 Reply Last reply 29 Apr 2023, 08:10 Reply Quote 0
                              • undefined
                                Exerqtor @oliof
                                last edited by 29 Apr 2023, 08:10

                                @oliof
                                I'm using FW ✌

                                1 Reply Last reply Reply Quote 0
                                • undefined
                                  mule
                                  last edited by mule 5 Jan 2023, 15:56 1 May 2023, 15:53

                                  I am having the same issue withe B3: When trying to print a test for measuring pressure advance the filament gets retracted so far that it even leaves the extruder gears after printing some lines. It is always happening at the same position when trying to print the following gcode:pa_pattern.gcode

                                  undefined 1 Reply Last reply 1 May 2023, 16:24 Reply Quote 0
                                  • undefined
                                    gloomyandy @mule
                                    last edited by 1 May 2023, 16:24

                                    @mule Can you identify at which point it goes into reverse? Layer height or whatever? Having your config.g file would also be good if anyone needs to reproduce this.

                                    undefined undefined 2 Replies Last reply 1 May 2023, 21:47 Reply Quote 0
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                                      ctilley79 @gloomyandy
                                      last edited by 1 May 2023, 21:47

                                      @gloomyandy You don't need to be in a print for the problem to occur. You can just manually extrude from the DWC console or the extrude buttons on the DWC dashboard page. I thought the the threshold was F254 but now it seems to vary.

                                      1 Reply Last reply Reply Quote 0
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                                        mule @gloomyandy
                                        last edited by mule 5 Jan 2023, 22:21 1 May 2023, 22:08

                                        @gloomyandy
                                        Some of my findings:
                                        Nr. 1: The purge line is not being completed because the extruder runs backwards after printing about half of the line
                                        Nr. 2: Line is not being printed because the extruder runs backwards
                                        Nr. 3: The extruder motor stands still and neither moves forward nor backwards. Therefore no filament is being extruded until the end of the whole print job.

                                        Findings: There is not only an issue with retracting instead of extruding but also with a complete stop of the extruder motor. Looking at Nr. 1 and Nr.2 it seems to me that the extruder runs backwards whenever the y axis is moving from the front to the back (Y increases).

                                        Hopefully this helps.

                                        Beta3 - Extruder Issues.jpg

                                        undefined 1 Reply Last reply 1 May 2023, 22:25 Reply Quote 1
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                                          gloomyandy @mule
                                          last edited by 1 May 2023, 22:25

                                          @mule That's very useful, but anyone trying to reproduce it really needs to see how you have things configured, so please post your config.g file (or whatever you use to setup things).

                                          undefined undefined 2 Replies Last reply 1 May 2023, 22:40 Reply Quote 0
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