Duet 3 mini 5+/FYSETC Big Dipper on FFCP/Flashforge Creator Pro

oliof

looks like the mechanical endstops have gnd and signal for the end stop, and gnd and vin for the activity LED. I don't know if its advisable to tie gnd together in this case as vin for the led may interfere with signal. I'd personally forego attaching the LED.

oliof

@Inlinebrother NP Led is for Neo pixel LEDs and not related to individual dumb LEDs.

Inlinebrother

Hi, some updates
I received an endstop cable
And yesterday, after a month or two found some motivation to start checking how it works
So here is the list of what is checked right now
Power applied via standard for FFCP cables is working OK
I can connect to WiFi via Big Dipper when 24v is applied OK
(though you can't use USB 5v and 24v interchangeably to configure WiFi, because you have to move the selector physically. So if you want only to connect to USB and configure WiFi you have to move selector. If you want to use 24v and have a working WiFI you have to return the selector to the default state)
XYZ motors are moving when command is sent via WiFi OK
XYZ endstops are flashing when triggered OK
(though I don't know how to check whether endstops are working as expected before I try to home axis)

Next steps
check fans
check thermistors
check heaters
Then close the case and try to configure the print

Inlinebrother

Next update:
Extruder Fans OK
Cooling Fan (with ability to control air flow from 0 to 100) OK

Next steps:
Forgot to crimp board fan cable TODO
Fix wrong wiring of the Bed thermistor TODO
Have to recrimp x axis motor cable TODO
check thermocouples are working when there are no config errors TODO
and heaters
(found a thread about bed thermistor here - https://forum.duet3d.com/topic/7285/flashforge-creator-pro-heat-bed-wiring/2)

Inlinebrother

Next update:

By using the thread above now I see the bed temperature via a thermistor OK
used first two cables out of 4 (white and green in my case)
Config from this thread helped me to turn on thermocouples (though i had to downgrade them to thermocouple-max31855 from thermocouple-max31856) OK
board fan working OK
extruder heaters are working OK
bed heater is not working, I'll check what's wrong next time TODO
Also I need to close the printer TODO
LEDs are not working and I don't think I am going to fix that in the nearest future NOT_HAPPENING
I might replace the screen with the one from FYSETC TODO
Fix config issues that i can come across TODO
And finally print something TODO

Inlinebrother

Hi, everyone, if you are reading this, then I....

Finally finished assembling the printer after the upgrade)

I managed to home all axes OK
Added a fysetc 12864 screen, though it needs an adapter OK
I used the menu made by jadonmmiller
But I'll have to update the UI because this one is only for 1 extruder setup
Drivers are doing their job, I hear almost only fans) OK
Figured out why the bed was not heating, it has a separate power input, and I had to buy another cable and crimp it OK
For now I skipped BLTouch sensor installation, because I don't want to make it even harder.
I started to configure the printer
And it seems that I'll have to read Gcode docs and learn Gcode, because it is everywhere
From screen menu and configs to printing instructions
At the moment I have to find Gcodes to load/unload filaments and check that extruders directions are correct TODO
Then I'll have to configure Cura TODO

Somehow I used the printer without Gcode knowledge before that)

Inlinebrother

So I found gcodes in docs to load/unload filament
Then I had to change some configs for extruder drives
And now I got a problem with thermocouple board because there is interference from stepper motor cabels

It seems that Flashforge fixed that issue in their version of mighty board, because i did nothing to the cables other than changing connectors

I have a 0.2v daughterboard and I think in 0.2v there was no capacitor
according to this thread adding a capacitor helps https://forum.duet3d.com/topic/1270/thermocouple-issues/10

@dc42 Hi, sorry to tag you, but can you please confirm that in the daughterboard 0.2v there was no capacitor?
As far as I see from the picture of the daughterboard on the official site, the new version has some extra components on top of it
mine

from the site

And is the process the same for the 0.2v board?

Take 4 capacitors
find a ground plate
solder capacitors to each pin and to the ground

Inlinebrother

Ok, I found your answer for the same question here
So i think one of the ways to fix that is to get the wire out of the casing

Inlinebrother

But moving the thermocouple wires away from the other wires didn't help
Only one of the thermocouples for the right extruder now is working correctly, but i can't say exactly what helped, maybe i crimped it better. Although it still can catch the interference from the other thermocouple, even if using it alone does not provoke interference
They are still near the drives on the head, and i think that is where they pick this interference

I wonder if using a thermistor will help
Flexion extruder allows to install it, and the board has ports for temp sensors

Inlinebrother

recrimping didn't help, i think I'll have to go with the thermistor
that way i will not need a daughterboard and i guess that might help

Inlinebrother

Captain's log
Installed and configured thermistor NTC 3950
Now I don't see 2000 degrees when extruding or retracting filament

But my printer shuts down in a minute after that and then it is trying to restart over and over again, until I turn it off and turn on again

Inlinebrother

It seems that @dc42 helped me again, even without saying a thing)
I found my answer here https://forum.duet3d.com/topic/15897/duet-wifi-resetting-part-way-through-prints/30
I disabled endstops, and it seems that the problem is solved
Though I need to wire the endstops properly

Inlinebrother

@oliof I think you are right, I didn't understand you at first) thank you)

Inlinebrother

Sooo, I did recrimp endstops
Thought now it is ready to go,
connected Cura via plugin OK
Started to heat the bed
After the extruder fan started to work the printer started to restart again
Then in a few minutes, after the printer cooled down, I thought I'll try to change some settings for fans
But the printer began to restart in an idle mode. I did nothing, and it started its disco.

Now I don't know what can be the problem
Maybe something should be done to a board fan frequency, that is the only thing working when the printer is idle

Inlinebrother

Ok I started from scratch
I think the problem was with the board loosely fixed, it might have touched some parts of the case
I also checked all the wires and reinserted them, trying to fix them as tight as possible
Now it seem to work

Started the test print, I'll write an update after that
For now I hear the sound of silence and it is great
I'll have to change the coordinates though, the print started on the corner of the build plate

Inlinebrother

This post is deleted!

Inlinebrother

Finally it is working
Though I need to adjust tool offsets a bit more
And I also had to change the cooling fan number in cura settings for every extruder to the pin number of the fan (in my case fan #3)
And I need to try dual extruder printing

Thank you all who helped me achieve this.
Hope my story will help somebody)

I'll publish my design for the Big Dipper holder and my configs a bit later.

Inlinebrother

Here is my design for the holder
https://www.thingiverse.com/thing:6781025/files

Configs have to be refined, so I will post them some time in the future

Inlinebrother

New update:
After some prints, I saw issues with layers positioning at different heights. Tried to tighten the belts aaand my printer stopped working)

For some reason the problem occured only when the bed was heating, so I recrimped the thermistor, because I made a mistake and the cables were in reverse order. Then I recrimped the bed power cables that are connected to the PSU. And I did that for a week or even more every evening)
I found out that I used 1.27 mm2 cable for bed power and that I had to use the right crimper tool
And I tried and tried, again and again to crimp even better
Until I checked the bottom of the board holder and found out that extruder cables touched the screw
I guess that was enough to short the board
My board firmware even got corrupted and I had to reflash it via USB
It even stopped connecting via serial port, only direct USB download of the .uf file helped me

Then i also had to fix other cables as well that touch the closing door of the bottom side of the printer

So I write this to warn you to be careful with your wiring)

But I still have this issue with my layers though. So I will continue to look for a solution.

Also I took the opportunity and installed the Z-probe, though I need a holder to start using it
And I haven't configured it yet

Also I found some useful resources along the road
For example a video about crimping -

And a guide with pictures how to wire a dual extruder printer to the Big Dipper
https://www.youtube.com/watch?v=GZOh1NzqzzU
Although the cooling and board fans seem to be wired incorrectly there
https://github.com/FYSETC/FYSETC-BIG_DIPPER/tree/main/example/Independent Dual Extruder

Inlinebrother

I guess another problem is with my power supply like @garyd9 had when turning on the bed heater
https://forum.duet3d.com/topic/3553/converting-a-flashforge-creator-pro-to-use-duet/3

I wonder what should I take into account if I want to use a 500w 24v PSU
Should I replace the original 1.5 mm2 power cables?
Will the board survive the current?

PS: it is interesting that I had some almost successful prints even with a 320w PSU
Although there were signs of missed steps