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    Converting the Duet WiFi to use an external antenna

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    Duet Hardware and wiring
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    • dc42undefined
      dc42 administrators
      last edited by

      The recent release of the ESP-07S WiFi module has provided an easier route to adding an external antenna to the Duet WiFi, by replacing the ESP-12F module on the Duet by the ESP-07S. The 'S' is important, because the older ESP-07 device had insufficient flash memory.

      Please note, modifying your Duet Wifi in this way will void the warranty. The tricky bit is removing the ESP-12F, which requires hot air desoldering equipment (remember to remove the SD card from its socket first). Or you could use Chip Quik or similar low melting point solder to desolder it. After that you just need to clean up the pads using solder wick, apply some no-clean flux to them and to the ESP-07S, and solder the new device in place using a fine-tipped soldering iron, with the antenna connector end near the board edge. The ESP-07S doesn't have pads along the back as the ESP-12F did, but that doesn't matter because they were not used on the Duet.

      Use M997 S1 to do the initial firmware upload to the new WiFi module. I used the 1.20alpha build of DuetWiFiServer along with DuetWiFiFirmware 1.20beta1. No firmware or configuration changes were needed.

      Duet WiFi hardware designer and firmware engineer
      Please do not ask me for Duet support via PM or email, use the forum
      http://www.escher3d.com, https://miscsolutions.wordpress.com

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      • Martin_Sundefined
        Martin_S
        last edited by

        I want one… badly 🙂
        I'm having ajax disconnects again.

        Will you make a step by step guide of this? That would be sweet.
        Some of us are a bit underskilled around electronics.

        If it ain't broke, fix it till it is =)

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        • dc42undefined
          dc42 administrators
          last edited by

          Before concluding that an external antenna will solve the problem, check the RSSI and the other items at https://duet3d.com/wiki/WiFi_disconnections_and_AJAX_timeout_errors.

          Duet WiFi hardware designer and firmware engineer
          Please do not ask me for Duet support via PM or email, use the forum
          http://www.escher3d.com, https://miscsolutions.wordpress.com

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          • Edward_Spudundefined
            Edward_Spud
            last edited by

            For anyone interested in replacing the WiFi module, link to ESP-07S data sheet below:

            https://www.rfsolutions.co.uk/downloads/1494602250ESP-07S_Datasheet.pdf

            Depending upon your location and your preferred supplier, the module will cost between £3.00 and <£2.00, e.g. http://www.electrodragon.com/product/esp-07s-esp8266-serial-wifi-module/

            You will also need a IPEX/u.FL to SMA adaptor coax lead, similar to:

            http://www.ebay.co.uk/itm/IPX-u-fl-to-SMA-Jack-Female-Bulkhead-Pigtail-Cable-Mini-PCI-RF-Assemblies-15cm-/282614159063?hash=item41cd1dd6d7:

            and a

            2.4GHz antenna, similar to:

            https://www.wifi-antennas.co.uk/2db-sma-male-omni-directional-antenna-2-4ghz.html

            I would guess that most hobbyists will have a spare 2.4GHz antenna somewhere in the house (i.e. supplied with that old WiFi router you previously upgraded) however if you do need to purchase, make sure you get one with a SMA to match the coax lead (or if you already have a RP-SMA antenna, make sure you purchase a Coax with a RP-SMA connector to suit! - you cannot mix RP-SMA and SMA connectors.

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            • Willy510undefined
              Willy510
              last edited by

              I did the modification on one of my Duet's and it did improve my signal strength but there are easier ways to do that than possibly ruining the control board. I would not recommend this mod for the novice or faint of heart. It can go really well or really bad in the space of a few seconds. But if you still want to do it one thing that wasn't mentioned is that you will have to load the wifiserver bin on to the new wifi module once you solder it on via USB and SD card using an M997 S1 command or at least thats how I got mine to work.

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              • fmaundefined
                fma
                last edited by

                David, do you confirm that this module is OK?

                https://www.ebay.fr/itm/ESP8266-ESP-07S-Power-Set-32Mbit-Flash-I-O-Adapter-6dbi-Antenne-IPEX-Adapt/282350765775

                Frédéric

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                • dc42undefined
                  dc42 administrators
                  last edited by

                  Yes, the ESP-07S is OK.

                  Duet WiFi hardware designer and firmware engineer
                  Please do not ask me for Duet support via PM or email, use the forum
                  http://www.escher3d.com, https://miscsolutions.wordpress.com

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                  • fmaundefined
                    fma
                    last edited by

                    thanks.

                    Frédéric

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                    • fmaundefined
                      fma
                      last edited by

                      Ok, I just changed my wifi module, but I can't set ssid/password (get "Bad or missing parameter"). Here are the logs:

                      >>> M997 S1
                      SENDING:M997 S1
                      Trying to connect at 460800 baud:
                       success
                      Erasing 302928 bytes...
                      Uploading file...
                      5% complete
                      10% complete
                      15% complete
                      20% complete
                      25% complete
                      30% complete
                      35% complete
                      40% complete
                      45% complete
                      50% complete
                      55% complete
                      60% complete
                      65% complete
                      70% complete
                      75% complete
                      80% complete
                      85% complete
                      90% complete
                      95% complete
                      Upload successful
                      >>> M552 S0
                      SENDING:M552 S0
                      WiFi module started
                      >>> M587 Sxxx Pxyyy
                      SENDING:M587 Sxxx Pyyy
                      M587: Bad or missing parameter
                      >>> M122
                      SENDING:M122
                      === Diagnostics ===
                      Used output buffers: 1 of 32 (9 max)
                      === Platform ===
                      RepRapFirmware for Duet WiFi version 1.20beta8 running on Duet WiFi 1.0
                      Board ID: 08DDM-9FAM2-LW4S8-6JTDG-3SD6Q-13YRX
                      Static ram used: 15488
                      Dynamic ram used: 99136
                      Recycled dynamic ram: 64
                      Stack ram used: 4328 current, 5532 maximum
                      Never used ram: 10852
                      Last reset 00:19:36 ago, cause: reset button or watchdog
                      Last software reset reason: User, spinning module GCodes, available RAM 11504 bytes (slot 4)
                      Software reset code 0x0003, HFSR 0x00000000, CFSR 0x00000000, ICSR 0x00400000, BFAR 0xe000ed38, SP 0xffffffff
                      Error status: 0
                      [ERROR] Error status: 0
                      
                      Free file entries: 10
                      SD card 0 detected, interface speed: 20.0MBytes/sec
                      SD card longest block write time: 0.0ms
                      MCU temperature: min 26.4, current 27.2, max 27.4
                      Supply voltage: min 1.7, current 1.7, max 1.7, under voltage events: 0, over voltage events: 0
                      Driver 0: ok
                      Driver 1: ok
                      Driver 2: ok
                      Driver 3: ok
                      Driver 4: ok
                      Date/time: 1970-01-01 00:00:00
                      Cache data hit count 1442288766
                      Slowest main loop (seconds): 3.074205; fastest: 0.000033
                      === Move ===
                      MaxReps: 0, StepErrors: 0, FreeDm: 240, MinFreeDm 240, MaxWait: 0ms, Underruns: 0, 0
                      Scheduled moves: 0, completed moves: 0
                      Bed compensation in use: none
                      Bed probe heights: 0.000 0.000 0.000 0.000 0.000
                      === Heat ===
                      Bed heater = 0, chamber heater = -1
                      === GCodes ===
                      Segments left: 0
                      Stack records: 1 allocated, 0 in use
                      Movement lock held by null
                      http is idle in state(s) 0
                      telnet is idle in state(s) 0
                      file is idle in state(s) 0
                      serial is ready with "M122" in state(s) 0
                      aux is idle in state(s) 0
                      daemon is idle in state(s) 0
                      queue is idle in state(s) 0
                      autopause is idle in state(s) 0
                      Code queue is empty.
                      Network state is running
                      WiFi module is idle
                      Failed messages: pending 0, notready 0, noresp 0
                      WiFi firmware version 1.20b9
                      WiFi MAC address 5c:cf:7f:61:99:c5
                      WiFi Vcc 3.35, reset reason Turned on by main processor
                      WiFi flash size 4194304, free heap 32376
                      HTTP sessions: 0 of 8
                      Socket states:  0 0 0 0 0 0 0 0
                      Responder states: HTTP(0) HTTP(0) HTTP(0) HTTP(0) FTP(0) Telnet(0)
                      
                      

                      Any idea?

                      Frédéric

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                      • dc42undefined
                        dc42 administrators
                        last edited by

                        Are you putting the ssid and password inside double quote characters?

                        Duet WiFi hardware designer and firmware engineer
                        Please do not ask me for Duet support via PM or email, use the forum
                        http://www.escher3d.com, https://miscsolutions.wordpress.com

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                        • fmaundefined
                          fma
                          last edited by

                          Yes. I tried with Pronterface (using single quote to prefix each lower case char), and with minicom. Same error each time.

                          Whatever I use as S/P values, I get the error.

                          Did I fry the esp module? I don't think, as the firmware was successfully updated, but…

                          Frédéric

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                          • fmaundefined
                            fma
                            last edited by

                            I just upgraded to lastest stable firmwares (1.20), and all is now working fine!

                            Frédéric

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                            • fmaundefined
                              fma
                              last edited by

                              I have a question… M122 returns:

                              WiFi signal strength -73dBm
                              
                              

                              But my router says:

                              Signal    Noise     RX Rate       TX Rate
                              -59 dBm   -89 dBm   54.0 Mbit/s   65.0 Mbit/s
                              
                              

                              Why is there such difference in signal level? In fact, while I'm now using the ESP-07 with a +6dB gain antenna, the signal level returned by M122 didn't changes that much (I think I was around -75dB before)…

                              Frédéric

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                              • garyd9undefined
                                garyd9
                                last edited by

                                Large differences is wifi signal strength are normal for differing wifi devices. Each one "hears" the other differently. This can be due so many different factors it's impractical to enumerate. Usually, it's different radio power, different antennas, or different propagation paths.

                                In your case, it appears the router has "bigger ears" (better antenna.)

                                "I'm not saying that you are wrong - I'm just trying to fit it into my real world simulated experience."

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                                • fmaundefined
                                  fma
                                  last edited by

                                  Ok, I see.

                                  But why switching from the default ESP (no antenna) to the new one (6dB gain antenna) didn't change that much the signal strength returned by the Duet?

                                  I don't have signal values given by the router with the default ESP (didn't think to read it at the time); so I don't know if it really changed. But the thing is I know have a much better connection: transfers are very fast and I don't get any disconnection anymore.

                                  Frédéric

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                                  • dc42undefined
                                    dc42 administrators
                                    last edited by

                                    If M122 is telling you that the signal strength is -73dBm now, that is already very low. If it was even lower before, that would explain the disconnections you had.

                                    Which wifi channel is your router set to? Does the reported signal strength vary if you switch between channels 1, 6 and 11?

                                    Duet WiFi hardware designer and firmware engineer
                                    Please do not ask me for Duet support via PM or email, use the forum
                                    http://www.escher3d.com, https://miscsolutions.wordpress.com

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                                    • fmaundefined
                                      fma
                                      last edited by

                                      Yes, it is low. But, as said, real transmissions work much better and faster, now. And no more disconnection.

                                      I will make tests with different channels (I think I'm on channel 1 - the router is in auto and chose this one).

                                      Frédéric

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                                      • parovoZZundefined
                                        parovoZZ
                                        last edited by

                                        Hi!

                                        I have WiFi signal strength -61dBm in three meters from the router. The ESP-07 has a very very weak antenna ((
                                        I will change to ESP-07S or connect external to ESP-07.
                                        Laptop, iPhone, Nokia etc. - everything works fine.

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                                        • fmaundefined
                                          fma
                                          last edited by

                                          I used a wifi analyser on my phone, and noticed that there where 3 other AP on channel 1. In fact, it depends where I am in the house, and on the AP side, they are not detected. So the AP chose this channel. But on the printer side, they where as powerfull as my AP!

                                          I moved to channel 3, unused by other wifi AP, and I now have -66dB strength…

                                          Frédéric

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                                          • ephemerisundefined
                                            ephemeris
                                            last edited by

                                            Will this be available as a build option?

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