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    Strange Ringing artifacts on coreXY

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    Duet Hardware and wiring
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    • kuhnikuehnastundefined
      kuhnikuehnast
      last edited by

      Started printing. But The M204 seems to be very fast for my Z-axis? As I own a Nimble (30:1 ratio) i left the M201 at 120 as recommended by zesty.

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      • Neoxioundefined
        Neoxio
        last edited by Neoxio

        U mean M203? there is no Z parameter for M204... The Z parameter is from your config u posted before 🙂 I would set it to Z680 or 720 depends on your Z axis setup, weight of the heatbed ect... Using pressure advance u schould set your jerk min. to 600 so mayby try to turn off pressure advance too.

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        • kuhnikuehnastundefined
          kuhnikuehnast
          last edited by kuhnikuehnast

          With M204 you set the travel acceleration. Isn't this also then used for the z-axis?
          I also tried prints with Pressure advanced off before...
          This is the "cube" I printed in vase mode at 40 mm/s:

          0_1526394426565_eb178a7a-0c6d-4b83-9507-3c4911207209-image.png

          Results are almost the same:
          0_1526394622484_20180515_162534 (Large).jpg :

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          • Neoxioundefined
            Neoxio
            last edited by

            Do you have quality 3M belts or china? How about your hotend mount is it stable or wobbly.

            deckingmanundefined 1 Reply Last reply Reply Quote 0
            • deckingmanundefined
              deckingman @Neoxio
              last edited by

              @neoxio said in Strange Ringing artifacts on coreXY:

              Do you have quality 3M belts or china? How about your hotend mount is it stable or wobbly.

              Check his OP - seems he's tried them.

              Ian
              https://somei3deas.wordpress.com/
              https://www.youtube.com/@deckingman

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              • Phaedruxundefined
                Phaedrux Moderator
                last edited by Phaedrux

                I had very similar ridges on my corexy and the solution for me was to replace the toothed idlers with smooth bearings and do a belt flip so the smooth side rode on the bearings. It seemed that the diameter of the idler was too small or the profile of tooth and belt mismatched enough that it wasn't meshing smoothly.

                Also, I recall a thread from not long ago where using very low steps per mm was causing motor movement to be less smooth.

                Just some thoughts

                alt text

                Here's an example of what I had.

                Z-Bot CoreXY Build | Thingiverse Profile

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                • whosrdaddyundefined
                  whosrdaddy
                  last edited by

                  Could be an extrusion problem.
                  Add some pictures of the complete printer so we can have a better idea...

                  mrehorstdmdundefined 1 Reply Last reply Reply Quote 0
                  • mrehorstdmdundefined
                    mrehorstdmd @whosrdaddy
                    last edited by mrehorstdmd

                    @whosrdaddy

                    I second the vote for extrusion problem. Try changing the extruder motor current up or down 20% and see if the pattern changes.

                    I've seen this in direct extruders with no gear reduction and relatively large filament drive gears.

                    What kind of extruder is on the machine?

                    https://drmrehorst.blogspot.com/

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                    • makerdiseundefined
                      makerdise
                      last edited by makerdise

                      @whosrdaddy @mrehorstdmd @kuhnikuehnast did test a bowden setup as an alternative, while currently running a zesty nimble (which sounds like a hot candidate having a non concentric part or imprecise worm drive etc.)... This was also one of my first ideas (inconsistent extrusion). However, the pattern remains nearly the same on both setups. The distance between the "waves" is very consistent so this could only be caused by a part moving around in circles with a non-concentric bore or wrong clamping (in theory).

                      Damn.

                      @mrehorstdmd - are you the guy with the belt driven z-axis printer, do I remember right? If so, respect.

                      The biggest european Duet3D reseller
                      https://www.makerdise.com

                      mrehorstdmdundefined 1 Reply Last reply Reply Quote 0
                      • kuhnikuehnastundefined
                        kuhnikuehnast
                        last edited by

                        as @makerdise already told: at first, I was "hoping" to have an extrusion problem... But as I tried 2 different types of extruders and also with 2 different stepper motors, the problem persisted. And if you watch the video, you can also se the "sine wave like" spinning on the axis. These videos were made by just "printing" a g-code like:

                        G21
                        G91
                        M564 S0 H0
                        G0 X300 F6000
                        G0 X-300 F6000
                        G0 X300 F6000
                        G0 X-300 F6000
                        ...

                        So all the possible interfering factors were eliminated.

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                        • Neoxioundefined
                          Neoxio
                          last edited by

                          Does it get worst when u print @ 0.1mm layer hight? (does the "ringing" changes, increase?)

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                          • T3P3Tonyundefined
                            T3P3Tony administrators
                            last edited by T3P3Tony

                            @kuhnikuehnast, @makerdise It looks like you have carried out a detailed investigation so far. To try and isolate the problem to a subsytem (electronics/mechanical) can you try changing:

                            1. Movement axis interpolation this line in config.g "M350 X16 Y16 Z16 E16 I1 " change so that X and Y are not using interpolation:
                              M350 Z16 E16 I1
                              M350 X16 Y16 I0

                            2. As a seperate test, try different microstepping for movement axis:
                              "M350 X64 Y64 Z16 E16 I1 "
                              You may need to reduce the print speed. Also make sure you follow the documentation about how the microstepping and steps/mm interact. https://duet3d.dozuki.com/Wiki/Gcode#Section_M350_Set_microstepping_mode

                            www.duet3d.com

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                            • whosrdaddyundefined
                              whosrdaddy
                              last edited by

                              I had a look at the videos, it seems that X axis has issues (20 micron range is a lot).
                              Could be something simple as binding or a bad bearing.

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                              • kuhnikuehnastundefined
                                kuhnikuehnast
                                last edited by

                                Would be great if it was that simple... As I only wanted to use high quality parts I installed Misumi long bearings...😐 Bending isn't a probleme I think.

                                Steppings:
                                Already tried switching off interpolation and tried from full step to 1/32. But I will give a second try later (just out for dinner)

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                                • makerdiseundefined
                                  makerdise
                                  last edited by makerdise

                                  @kuhnikuehnast - I am unsure if we did test the M350 X16 Y16 while setting the I flag to 0 explicit...

                                  @T3P3Tony - for sure we did test a lot and discussed a bunch of common and uncommon things. It seems to be more complex in this case. I was focused on the mechanical subsystem since we did some tests today. As written in the OP, the belts, pulleys were changed, so they are out. We measured the rods, the movement was ~0.05mm. There's no measurable bending or movement of the frame. So we continued debugging within the XY frame, by measuring if the Y carriages does bend in x direction while moving x, and they didn't. The only measurable movement within a linear x move(as seen in the video) is into the y direction (+-0.2mm = 0.4mm). You can clearly see this sinus wave like pattern with a ball pen mounted on the x carriage painting on paper. In conclusion, we have to find all factors that can cause kind of a stuttering in the motors. As the motors were changed, it can be related to soft- or hardware issues.

                                  I thought about an issue with M669 which was introduced in RRFW 1.1.9 - are there potential collisions with M667 or known issues related to CoreXY?

                                  Maybe @dc42 can join the discussion to bring in some light into the darkness 😉

                                  The biggest european Duet3D reseller
                                  https://www.makerdise.com

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                                  • mrehorstdmdundefined
                                    mrehorstdmd @makerdise
                                    last edited by

                                    @makerdise

                                    Yeah, I have the belt lifted Z axis. I recently put a Volcano and 0.8 mm nozzle back on it to print some structural parts and ran into some Z axis banding problems that I am starting to think are due to the gears in the worm drive that lifts the Z axis. I'll probably do a post on it to see what other think is going on.

                                    Older prints made with a standard heater block and 0.4 mm nozzle in 0.2 mm layers don't seem to have the problem, or have it to a much lesser, more acceptable extent.

                                    I have a CubexDuo with a relatively large diameter filament drive gear that produces little ridges in the walls of prints and seems to be related to the microstepping causing the motor to pulse enough to create the ridges. For some reason, changing the motor current changes the spacing/angle of the ridges.

                                    https://drmrehorst.blogspot.com/

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                                    • makerdiseundefined
                                      makerdise
                                      last edited by

                                      @mrehorstdmd - this is a real nice project. I like the worm drive, in my research I only found a very few ideas to stop the unwanted z movement and this is the best implementation.

                                      OMG, another complex issue 🙂 😉 For sure, feel free to post it by pm or here. Did you thought about a PID related issue? Is it possible that the block itself is bending cause of this and the vertical alignment? Did you ever tune the PID's after changing the block? Are you using the volcano sock?

                                      Do you have any detailed information on the motor pulsing, this seems to be interesting...

                                      The biggest european Duet3D reseller
                                      https://www.makerdise.com

                                      mrehorstdmdundefined 1 Reply Last reply Reply Quote 0
                                      • whosrdaddyundefined
                                        whosrdaddy
                                        last edited by

                                        Question, what firmware are you currently using?

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                                        • mrehorstdmdundefined
                                          mrehorstdmd @makerdise
                                          last edited by

                                          @makerdise

                                          The machine still has the smoothieboard in it, so I'll post here after I get it switched to the Duet if the problem persists. I was preparing to install the Duet and got side-tracked by the print quality problems that suddenly appeared when I switched to 1) volcano and 0.8 mm nozzle, 2) 0.4 mm layers, and 3) white ABS.

                                          I'm hoping it isn't the worm drive...

                                          https://drmrehorst.blogspot.com/

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                                          • kuhnikuehnastundefined
                                            kuhnikuehnast
                                            last edited by

                                            Do not cap my thread 😜

                                            But back to topic:
                                            Here a picture of my printer:
                                            0_1526420009376_20180515_231101 (Large).jpg

                                            And here the 2 tests:
                                            on the left:
                                            M350 Z16 E16 I1
                                            M350 X16 Y16 I0

                                            on the right:
                                            M350 X64 Y64 Z16 E16 I1

                                            Both look pretty identical... 😞
                                            0_1526420058702_20180515_232835 (Large).jpg

                                            The 0.1 mm layer height is still printing.

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