• Tags
  • Documentation
  • Order
  • Register
  • Login
Duet3D Logo Duet3D
  • Tags
  • Documentation
  • Order
  • Register
  • Login

Tuning for smooth extrusion

Scheduled Pinned Locked Moved
Tuning and tweaking
8
31
3.4k
Loading More Posts
  • Oldest to Newest
  • Newest to Oldest
  • Most Votes
Reply
  • Reply as topic
Log in to reply
This topic has been deleted. Only users with topic management privileges can see it.
  • undefined
    bot
    last edited by 27 Oct 2018, 00:06

    Try using absolute extruder positioning rather than relative positioning.

    I just mean your E steps/mm. X axis, Y axis, Z axis, E(xtrusion) axis -- at least in my mind.

    With relative E positioning, you get underextrusion when steps/mm are low.

    *not actually a robot

    1 Reply Last reply Reply Quote 0
    • undefined
      gnydick
      last edited by 27 Oct 2018, 00:30

      I turned on absolute extrusion and it started expelling really fast a lot of filament into big blogs every time there was a retraction.

      undefined 1 Reply Last reply 27 Oct 2018, 07:05 Reply Quote 0
      • undefined
        adavidm @gnydick
        last edited by 27 Oct 2018, 07:05

        @gnydick

        Did you re-slice the file using absolute extrusion too? If not then you need to.

        undefined 1 Reply Last reply 28 Oct 2018, 19:41 Reply Quote 0
        • undefined
          gnydick @adavidm
          last edited by 28 Oct 2018, 19:41

          @adavidm yes, I did. Turns out, the duet wiki says not to use absolute as it's prone to compounding of rounding errors.

          1 Reply Last reply Reply Quote 0
          • undefined
            gnydick
            last edited by 28 Oct 2018, 19:48

            0_1540755897972_20181028_123705.jpg

            This photo shows a low poly model. There are two contiguous faces outlined. The edge between them, surrounded by the intersection of the squares is protruding from the part. The angle between the faces is very shallow. All of the edges on the model stick outb like that. Does that kind of artifact mean pressure advance is too low or too high?

            undefined 1 Reply Last reply 28 Oct 2018, 21:46 Reply Quote 0
            • undefined
              dc42 administrators @gnydick
              last edited by 28 Oct 2018, 21:46

              @gnydick said in Tuning for smooth extrusion:

              This photo shows a low poly model. There are two contiguous faces outlined. The edge between them, surrounded by the intersection of the squares is protruding from the part. The angle between the faces is very shallow. All of the edges on the model stick outb like that. Does that kind of artifact mean pressure advance is too low or too high?

              XY jerk may be set too low, and pressure advance is probably too low as well.

              Duet WiFi hardware designer and firmware engineer
              Please do not ask me for Duet support via PM or email, use the forum
              http://www.escher3d.com, https://miscsolutions.wordpress.com

              undefined 1 Reply Last reply 30 Oct 2018, 07:43 Reply Quote 0
              • undefined
                gnydick @dc42
                last edited by 30 Oct 2018, 07:43

                @dc42 I tried all sorts of values and nothing worked. I was running around 100mm/sec actual speed. I cut it in half and it looks like the ripples have gone away, or at least reduced.

                How do you think the speed is affecting it?

                1 Reply Last reply Reply Quote 0
                • undefined
                  dc42 administrators
                  last edited by 30 Oct 2018, 12:16

                  Using high speeds usually excites resonances more than using low speeds does. This effect shows up particularly well on flat surfaces downstream of sharp corners, such as when printing cubes and similar parts.

                  Duet WiFi hardware designer and firmware engineer
                  Please do not ask me for Duet support via PM or email, use the forum
                  http://www.escher3d.com, https://miscsolutions.wordpress.com

                  1 Reply Last reply Reply Quote 0
                  • undefined
                    gnydick
                    last edited by 31 Oct 2018, 06:12

                    I was really tired, I kept lowering jerk instead of increasing it, so it kept getting worse. 😕

                    1 Reply Last reply Reply Quote 0
                    • undefined
                      gnydick
                      last edited by 1 Nov 2018, 01:52

                      Thanks for the help

                      1 Reply Last reply Reply Quote 0
                      • undefined
                        dc42 administrators
                        last edited by 1 Nov 2018, 09:27

                        Glad to help! Is the problem solved?

                        Duet WiFi hardware designer and firmware engineer
                        Please do not ask me for Duet support via PM or email, use the forum
                        http://www.escher3d.com, https://miscsolutions.wordpress.com

                        undefined 1 Reply Last reply 3 Nov 2018, 03:42 Reply Quote 0
                        • undefined
                          gnydick @dc42
                          last edited by 3 Nov 2018, 03:42

                          @dc42 it's definitely much better.

                          1 Reply Last reply Reply Quote 0
                          • undefined
                            Phaedrux Moderator
                            last edited by 3 Nov 2018, 06:25

                            So it was just a case of low x and Y jerk?

                            Z-Bot CoreXY Build | Thingiverse Profile

                            undefined 1 Reply Last reply 3 Nov 2018, 06:41 Reply Quote 0
                            • undefined
                              gnydick @Phaedrux
                              last edited by 3 Nov 2018, 06:41

                              @phaedrux seems to be

                              1 Reply Last reply Reply Quote 0
                              • undefined
                                gnydick
                                last edited by 9 Nov 2018, 17:15

                                So, I've tuned and upgraded my printer mechanics. It now prints BEAUTIFULLY. The layers are ridiculously identical. But I'm having a couple problems. Notice the two circled defects.

                                The circles I print are all oblong or misshaped, though identical at all layers.

                                The other area has a kink in the transition from the top radius to the vertical tangent edge. Again, identical at all layers.

                                I can't seem to figure out how all straight lines are phenomenally consistent, but curves are so badly rendered.0_1541783588376_IMG_20181109_090709.jpg

                                I printed a large cube with pressure advance slightly changed every 5mm and picked a setting that yielded the best overall square profile.

                                1 Reply Last reply Reply Quote 0
                                • undefined
                                  SupraGuy
                                  last edited by 9 Nov 2018, 23:19

                                  Every time I've seen oblong circles, it's been a case of backlash in a movement axis. This was what finally did in my I3, when I could no longer get rid of backlash in the Y axis, I took it out of service.

                                  They're consistent layer for layer because the printer always goes around the circle in the same direction, usually anticlockwise around the perimeter. This means that it will still always start the straight line in the same place, but curves or changes in direction will be out, usually delayed along the axis that has the backlash problem.

                                  Lead screw driven printer, powered by Duet 2 Wifi
                                  MPCNC powered by Duet 2 Wifi
                                  CoreXY printer driven by Duet 3 6HC
                                  LowRider CNC powered by Duet 2 Wifi

                                  undefined 1 Reply Last reply 10 Nov 2018, 02:20 Reply Quote 0
                                  • undefined
                                    gnydick @SupraGuy
                                    last edited by 10 Nov 2018, 02:20

                                    @supraguy That makes sense, but I don't think that's the case here. I'm going to print super slow to see if it still happens.

                                    1 Reply Last reply Reply Quote 0
                                    • undefined
                                      gnydick
                                      last edited by 10 Nov 2018, 03:24

                                      In the mean time, does reducing jerk help this?

                                      undefined 1 Reply Last reply 10 Nov 2018, 04:31 Reply Quote 0
                                      • undefined
                                        Phaedrux Moderator @gnydick
                                        last edited by Phaedrux 11 Oct 2018, 04:32 10 Nov 2018, 04:31

                                        @gnydick it might make it worse. The lower the jerk the longer the pause at a direction change which can lead to more plastic oozing out where you don't want it.

                                        What speed settings are you using in firmware and in the slicer?

                                        Z-Bot CoreXY Build | Thingiverse Profile

                                        undefined 1 Reply Last reply 30 Nov 2018, 22:19 Reply Quote 0
                                        • undefined
                                          gnydick @Phaedrux
                                          last edited by 30 Nov 2018, 22:19

                                          @phaedrux

                                          M201 X1000 Y1000 Z135 E250:250 ; accleration
                                          M203 X24000 Y24000 Z2400 E5000:5000 ; velocity
                                          M566 X300 Y300 Z20 E300:300 ; jerk

                                          0_1543616015873_IMG_20181130_141025.jpg

                                          My printer is really rigid. The extruder is mounted to two linear rails, 6+ inches apart, perpendicular to each other, one over the extruder, one way behind. There really is no way for reasonably speed configured print to cause vibrations like this.

                                          This configuration is what I have now after working through the weird overshot corners.

                                          I took high speed video to figure that out, and saw that the carriage did indeed swing due to momentum, but now, there is no swinging, Even at a small scale. And I'm still getting results like in the photo.

                                          I don't get it. My prusa mk2 can print 150mm/sec with almost no artifacting. I know they're different designs, but my duet based printer is leagues above in terms of rigidity and geometry.

                                          I just don't get it.

                                          1 Reply Last reply Reply Quote 0
                                          • First post
                                            Last post
                                          Unless otherwise noted, all forum content is licensed under CC-BY-SA