Printerboard reboots when trying to print a file

jottesman · 2 Dec 2018, 16:47

So I set up my Duet Maestro on a a printer recently and had no issues (that I couldn't easily fix myself).

However today when I go to print a file, as soon as it starts the file, the board appears to reboot and I get a pop-up with the following error message:

The connection between the browser and your machine has been interrupted.

Reason: Request Timeout

Please wait while a new connection is being established..."

There appears to be no issues up to the point of trying to print a file, I can upload files, move axis, control heaters but as soon as I go to print any file, even those that had previously worked flawlessly, I encounter this problem.

Here is the output from the M122 command

4:35:59 PMM32 "Geckooooo.gcode"

File Geckooooo.gcode selected for printing

4:32:23 PMM122

=== Diagnostics ===

RepRapFirmware for Duet 2 Maestro version 2.02RC5(RTOS) running on Duet Maestro 1.0

Board ID: 08DAM-9F9DA-MWNS8-6J9DA-3SW6R-141UW

Used output buffers: 3 of 20 (8 max)

=== RTOS ===

Static ram: 21236

Dynamic ram: 96672 of which 0 recycled

Exception stack ram used: 188

Never used ram: 12976

Tasks: NETWORK(ready,456) HEAT(blocked,1356) MAIN(running,3672) IDLE(ready,200)

Owned mutexes:

=== Platform ===

Last reset 00:00:26 ago, cause: power up

Last software reset at 2018-12-02 15:12, reason: User, spinning module GCodes, available RAM 13596 bytes (slot 0)

Software reset code 0x0003 HFSR 0x00000000 CFSR 0x00000000 ICSR 0x0400f000 BFAR 0xe000ed38 SP 0xffffffff Task 0x4e49414d

Error status: 0

Free file entries: 10

SD card 0 detected, interface speed: 15.0MBytes/sec

SD card longest block write time: 0.0ms, max retries 0

MCU temperature: min 24.5, current 25.7, max 26.0

Supply voltage: min 24.1, current 24.2, max 24.2, under voltage events: 0, over voltage events: 0, power good: yes

Driver 0: standstill, read errors 0, write errors 0, ifcount 6, reads 1039, timeouts 0

Driver 1: standstill, read errors 0, write errors 0, ifcount 6, reads 1039, timeouts 0

Driver 2: standstill, read errors 0, write errors 0, ifcount 6, reads 1039, timeouts 0

Driver 3: standstill, read errors 0, write errors 0, ifcount 6, reads 1039, timeouts 0

Driver 4: standstill, read errors 0, write errors 0, ifcount 6, reads 1039, timeouts 0

Driver 5: ok, read errors 0, write errors 0, ifcount 0, reads 0, timeouts 1044

Driver 6: ok, read errors 0, write errors 0, ifcount 0, reads 0, timeouts 1044

Date/time: 2018-12-02 16:32:22

Slowest loop: 69.98ms; fastest: 0.06ms

I2C nak errors 0, send timeouts 0, receive timeouts 0, finishTimeouts 0

=== Move ===

Hiccups: 0, StepErrors: 0, LaErrors: 0, FreeDm: 240, MinFreeDm: 240, MaxWait: 0ms, Underruns: 0, 0

Scheduled moves: 0, completed moves: 0

Bed compensation in use: none

Bed probe heights: 0.000 0.000 0.000 0.000 0.000

=== Heat ===

Bed heaters = 0, chamberHeaters = -1 -1

=== GCodes ===

Segments left: 0

Stack records: 1 allocated, 0 in use

Movement lock held by null

http is idle in state(s) 0

telnet is idle in state(s) 0

file is idle in state(s) 0

serial is idle in state(s) 0

aux is idle in state(s) 0

daemon is idle in state(s) 0

queue is idle in state(s) 0

lcd is idle in state(s) 0

autopause is idle in state(s) 0

Code queue is empty.

=== Network ===

Slowest loop: 5.40ms; fastest: 0.02ms

Responder states: HTTP(0) HTTP(0) HTTP(0) HTTP(0) FTP(0) Telnet(0) Telnet(0)

HTTP sessions: 1 of 8

Interface state 5, link 100Mbps full duplex

4:32:11 PMConnection established!

4:32:03 PMDisconnected.

4:31:55 PMM32 "Geckooooo.gcode"

File Geckooooo.gcode selected for printing

4:31:30 PMConnection established!

4:31:27 PMPage Load complete!

Any help or advice would be greatly appreciated, I have tried re-uploading the firmware and the web Interface zip with no luck and haven't found anyone with a similar problem on the forums yet.

dc42 · 2 Dec 2018, 18:49

The M122 report includes:

Last reset 00:00:26 ago, cause: power up
Last software reset at 2018-12-02 15:12, reason: User, spinning module GCodes, available RAM 13596 bytes (slot 0)

This indicates that the reboot was caused by loss of power. Did you run the M122 command immediately after the problem occurred? If so then some command in the print file is causing your PSU to be overloaded and cut out. I suggest you test the heaters, and motors again, first individually, then run them all at the same time.

Another possibility is that you have wired the endstop switches incorrectly and they are shorting +3.3V to ground; but if that is the case then you will get resets when you try to home the printer.

UnderDoneSushi · 18 Dec 2018, 04:41

@dc42 I just got this error also,

The connection between the browser and your machine has been interrupted.

Reason: Request Timeout

Please wait while a new connection is being established...

it then reconnects, the printer was just sitting there idling, I had homed the XYZ axis but nothing else. Just sitting there looking at the DWC. Looking over the M122 I am going to assume my wifi connection is very poor?

=== Diagnostics ===
RepRapFirmware for Duet 2 WiFi/Ethernet version 2.02RC5(RTOS) running on Duet WiFi 1.02 or later
Board ID: 08DGM-956GU-DJ3SN-6J1FA-3SD6Q-KURMG
Used output buffers: 3 of 20 (15 max)
=== RTOS ===
Static ram: 27284
Dynamic ram: 98488 of which 0 recycled
Exception stack ram used: 376
Never used ram: 4924
Tasks: NETWORK(ready,328) HEAT(blocked,1232) MAIN(running,3596) IDLE(ready,200)
Owned mutexes: WiFi(NETWORK)
=== Platform ===
Last reset 00:15:10 ago, cause: power up
Last software reset at 2018-12-11 23:23, reason: User, spinning module GCodes, available RAM 4908 bytes (slot 3)
Software reset code 0x0003 HFSR 0x00000000 CFSR 0x00000000 ICSR 0x0441f000 BFAR 0xe000ed38 SP 0xffffffff Task 0x4e49414d
Error status: 0
Free file entries: 10
SD card 0 detected, interface speed: 20.0MBytes/sec
SD card longest block write time: 0.0ms, max retries 0
MCU temperature: min 34.5, current 34.6, max 34.7
Supply voltage: min 12.2, current 12.3, max 12.4, under voltage events: 0, over voltage events: 0, power good: yes
Driver 0: standstill, SG min/max not available
Driver 1: standstill, SG min/max not available
Driver 2: standstill, SG min/max not available
Driver 3: standstill, SG min/max not available
Driver 4: standstill, SG min/max not available
Date/time: 2018-12-17 23:45:20
Cache data hit count 3375536241
Slowest loop: 1.10ms; fastest: 0.08ms
I2C nak errors 0, send timeouts 0, receive timeouts 0, finishTimeouts 0
=== Move ===
Hiccups: 0, StepErrors: 0, LaErrors: 0, FreeDm: 240, MinFreeDm: 240, MaxWait: 0ms, Underruns: 0, 0
Scheduled moves: 9, completed moves: 9
Bed compensation in use: none
Bed probe heights: 0.000 0.000 0.000 0.000 0.000
=== Heat ===
Bed heaters = 0 -1 -1 -1, chamberHeaters = -1 -1
=== GCodes ===
Segments left: 0
Stack records: 1 allocated, 0 in use
Movement lock held by null
http is idle in state(s) 0
telnet is idle in state(s) 0
file is idle in state(s) 0
serial is idle in state(s) 0
aux is idle in state(s) 0
daemon is idle in state(s) 0
queue is idle in state(s) 0
autopause is idle in state(s) 0
Code queue is empty.
=== Network ===
Slowest loop: 157.72ms; fastest: 0.08ms
Responder states: HTTP(0) HTTP(0) HTTP(0) HTTP(0) FTP(0) Telnet(0) Telnet(0)
HTTP sessions: 1 of 8

WiFi -
Network state is running
WiFi module is connected to access point
Failed messages: pending 0, notready 0, noresp 0
WiFi firmware version 1.21RC4(08b3)
WiFi MAC address 5c:cf:7f:76:67:2f
WiFi Vcc 3.38, reset reason Turned on by main processor
WiFi flash size 4194304, free heap 15296
WiFi IP address 10.51.108.101
WiFi signal strength -73dBm, reconnections 0, sleep mode modem
Socket states: 0 0 0 0 0 0 0 0

dc42 · 19 Dec 2018, 15:34

Signal strength of -73dBm is marginal for the WiFi module. Please see https://duet3d.dozuki.com/Wiki/WiFi_disconnections_and_AJAX_timeout_errors.