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Duet/RRF Big printing problems

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  • undefined
    pro3d @Phaedrux
    last edited by 6 Feb 2019, 20:33

    @phaedrux

    I will try to change the hotend. I mistake it has some issues although new

    Valkyrie DIY High Temp 3D Printer

    R&D - Engineering Designer - Viking 3D Printers
    https://vkingprinter.com/

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    • undefined
      Phaedrux Moderator @pro3d
      last edited by 6 Feb 2019, 20:40

      @pro3d said in Duet/RRF Big printing problems:

      Does this have to do with that rrf use relative extrusion? Can I turn this off?

      Yes you can switch to absolute extrusion if you like. You can change the command in the config.g and also the slicer.

      Z-Bot CoreXY Build | Thingiverse Profile

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        Phaedrux Moderator
        last edited by 6 Feb 2019, 20:51

        Just looking at the differences between your Marlin and RepRap configurations.

        E acceleration Marlin=10000mm/s^2, RepRap=1000mm/s^2
        E Jerk Marlin=15mm/s, RepRap=10mm/2

        This would greatly slow down your retractions.

        So here is my suggestions for what to change and test next.

        M556 E1200
        M201 E10000

        Set retraction to 9mm at 60mm/s with pressure advance off.

        Print a retraction test model, every 15 layers increase pressure advance from the console by 0.05.

        Z-Bot CoreXY Build | Thingiverse Profile

        undefined 2 Replies Last reply 6 Feb 2019, 21:19 Reply Quote 0
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          dc42 administrators
          last edited by 6 Feb 2019, 21:09

          Your thermistor config is incorrect, it should be B4725. See https://e3d-online.dozuki.com/Guide/V6+RepRap+Firmware+Configuration/26?lang=en. That means you have been printing at the wrong temperature. HTH David

          Duet WiFi hardware designer and firmware engineer
          Please do not ask me for Duet support via PM or email, use the forum
          http://www.escher3d.com, https://miscsolutions.wordpress.com

          undefined undefined 2 Replies Last reply 6 Feb 2019, 21:16 Reply Quote 0
          • undefined
            pro3d @dc42
            last edited by 6 Feb 2019, 21:16

            @dc42

            Thanks - Does this mean the config online tool gives another value than what it should have?

            Valkyrie DIY High Temp 3D Printer

            R&D - Engineering Designer - Viking 3D Printers
            https://vkingprinter.com/

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            • undefined
              Phaedrux Moderator @dc42
              last edited by Phaedrux 2 Jun 2019, 21:22 6 Feb 2019, 21:16

              @dc42 said in Duet/RRF Big printing problems:

              Your thermistor config is incorrect, it should be B4725. See https://e3d-online.dozuki.com/Guide/V6+RepRap+Firmware+Configuration/26?lang=en. That means you have been printing at the wrong temperature. HTH David

              The configurator gives M305 P1 T100000 B4388 C7.060000e-8 R4700 when The E3D Semitek-104 GT2 option is selected. It looks like that may have been correct for firmware versions older than 1.16, but the configurator seems to have not been updated to give the new values for firmware versions 1.17 and above.

              I recently swapped a burnt out PT100 sensor for the E3D Semitek GT2 and used the values from the configurator for it, oddly enough I didn't notice any temperature related issues for the week or so I used it while waiting for a replacement PT100.

              Z-Bot CoreXY Build | Thingiverse Profile

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              • undefined
                pro3d @Phaedrux
                last edited by 6 Feb 2019, 21:19

                @phaedrux

                Nice catch about the E accel - I did not ever change this at any point in Marlin so I did not know its value. I will test your recommendations

                Valkyrie DIY High Temp 3D Printer

                R&D - Engineering Designer - Viking 3D Printers
                https://vkingprinter.com/

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                • undefined
                  pro3d @Phaedrux
                  last edited by 6 Feb 2019, 21:21

                  @phaedrux

                  How ever max accel is overided by these values in Marlin no?

                  #define DEFAULT_ACCELERATION 1000 // X, Y, Z and E acceleration for printing moves
                  #define DEFAULT_RETRACT_ACCELERATION 2000 // E acceleration for retracts
                  #define DEFAULT_TRAVEL_ACCELERATION 1000 // X, Y, Z acceleration for travel (non printing) moves

                  Valkyrie DIY High Temp 3D Printer

                  R&D - Engineering Designer - Viking 3D Printers
                  https://vkingprinter.com/

                  undefined 1 Reply Last reply 6 Feb 2019, 21:25 Reply Quote 0
                  • undefined
                    Phaedrux Moderator @pro3d
                    last edited by 6 Feb 2019, 21:25

                    @pro3d That would depend on how the slicer is sending acceleration values, if you are using those settings.

                    Still, the file you posted has higher limits set than 1000,2000

                    /**
                    * Default Acceleration (change/s) change = mm/s
                    * Override with M204
                    *
                    * M204 P Acceleration
                    * M204 R Retract Acceleration
                    * M204 T Travel Acceleration
                    */
                    #define DEFAULT_ACCELERATION 1500 // X, Y, Z and E acceleration for printing moves
                    #define DEFAULT_RETRACT_ACCELERATION 3000 // E acceleration for retracts
                    #define DEFAULT_TRAVEL_ACCELERATION 1500 // X, Y, Z acceleration for travel (non printing) moves

                    Z-Bot CoreXY Build | Thingiverse Profile

                    undefined 1 Reply Last reply 6 Feb 2019, 21:32 Reply Quote 0
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                      pro3d @Phaedrux
                      last edited by 6 Feb 2019, 21:32

                      @phaedrux

                      I dont know how slicer sends values I am sorry

                      Valkyrie DIY High Temp 3D Printer

                      R&D - Engineering Designer - Viking 3D Printers
                      https://vkingprinter.com/

                      undefined 1 Reply Last reply 6 Feb 2019, 21:43 Reply Quote 0
                      • undefined
                        Phaedrux Moderator
                        last edited by 6 Feb 2019, 21:41

                        Regardless of what the differences in settings between marlin and reprep, the issue as presented is retraction related. And the solution to reduce the blobs at the layer seam is to try and make the extruder more responsive. Faster retractions in combination with pressure advance to reduce the need for retraction distance.

                        Z-Bot CoreXY Build | Thingiverse Profile

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                        • undefined
                          Phaedrux Moderator @pro3d
                          last edited by 6 Feb 2019, 21:43

                          @pro3d said in Duet/RRF Big printing problems:

                          @phaedrux

                          I dont know how slicer sends values I am sorry

                          For Cura you'd have to specifically enable it. By default the accel and jerk settings are hidden.

                          In RepRap the M204 command works differently than in Marlin though. In Marlin it controls acceleration for Print moves, Travel Moves, and retraction. Where as in RepRap it's only Print and Travel moves. Retraction acceleration is dictated by M201.

                          Z-Bot CoreXY Build | Thingiverse Profile

                          undefined 1 Reply Last reply 7 Feb 2019, 20:55 Reply Quote 0
                          • undefined
                            pro3d
                            last edited by 7 Feb 2019, 07:08

                            Update - Progress is present 🙂

                            So I changed 3 things and I know this is stupid but at least it shows progress. It might just have been the thermistor but I need to run more tests later today

                            1. I changed thermistor to B4725
                            2. Upped E-accel from 1000 to 3000
                            3. Upped E-jerk from 600 to 900

                            PETG test at same model and filament as before

                            0_1549523174190_20190207_075112.jpg

                            0_1549523225494_20190207_075125.jpg

                            Valkyrie DIY High Temp 3D Printer

                            R&D - Engineering Designer - Viking 3D Printers
                            https://vkingprinter.com/

                            undefined 1 Reply Last reply 7 Feb 2019, 08:46 Reply Quote 0
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                              dc42 administrators @pro3d
                              last edited by 7 Feb 2019, 08:46

                              @pro3d, I'm glad you are making progress. It sounds that the online configurator is setting the incorrect thermistor B value when you choose the Semitec thermistor. I'm sorry this has caused you so much trouble. We'll get it fixed.

                              Duet WiFi hardware designer and firmware engineer
                              Please do not ask me for Duet support via PM or email, use the forum
                              http://www.escher3d.com, https://miscsolutions.wordpress.com

                              undefined 1 Reply Last reply 8 Feb 2019, 14:27 Reply Quote 1
                              • undefined
                                deckingman
                                last edited by 7 Feb 2019, 09:32

                                If you take a gander at Semitec specs, the GT-2 is now superseded by the NT-4. http://atcsemitec.co.uk/product-category/glass-thermistors/

                                The 104NT-4 has a quoted B value of either 4267 or 4390 depending on type https://atcsemitec.co.uk/wp-content/uploads/2019/01/Semitec-NT-4-Glass-NTC-Thermistor.pdf

                                But what is interesting is that the resistance tolerance is quoted as +/-3% and the B value tolerance is +/- 2%.

                                Which brings me back to what I said earlier that there is no substitute to finding what temperature actually prints best. e.g. if you have one machine that prints fine at 200 deg C and the thermistor is at one end of the tolerance band, then the actual temperature could be 3% or 6 degrees lower so 194 deg C. A second machine using the same thermistor but at other end of the tolerance band might actually print 6 degrees higher so setting 200 deg C could result in an actual temperature of 206 deg C which would likely lead to blobs and stringing. That's an extreme example but I believe it serves to illustrate the point I have been trying to make.

                                Ian
                                https://somei3deas.wordpress.com/
                                https://www.youtube.com/@deckingman

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                                • undefined
                                  dc42 administrators
                                  last edited by 7 Feb 2019, 09:37

                                  Bear in mind that the B value quoted in the data sheet is invariably over a small temperature range, typically 25C to 75C. It's not accurate over the larger ranges of hot end temperatures. Also, when you use the C parameter in M305, you need to use a lower B value. So B4388 is correct if you don't use a C parameter, but B4725 with the C parameter is more accurate.

                                  Duet WiFi hardware designer and firmware engineer
                                  Please do not ask me for Duet support via PM or email, use the forum
                                  http://www.escher3d.com, https://miscsolutions.wordpress.com

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                                  • undefined
                                    pro3d @Phaedrux
                                    last edited by 7 Feb 2019, 20:55

                                    @phaedrux

                                    I am struggling to get the plugin activated. I did not find it in marketplace but downloaded it from a um forum post - Is is jsut to drop in the plugin folder?

                                    [0_1549572902627_PrinterSettingsPlugin.curaplugin](Uploading 100%)

                                    Valkyrie DIY High Temp 3D Printer

                                    R&D - Engineering Designer - Viking 3D Printers
                                    https://vkingprinter.com/

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                                    • undefined
                                      Phaedrux Moderator
                                      last edited by 7 Feb 2019, 22:39

                                      I think you double click on the plugin file to install it? I can't remember, but I'm pretty sure it's available in the market place now. I'll have to double check. There should be some installation instructions where you downloaded it from.

                                      Z-Bot CoreXY Build | Thingiverse Profile

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                                        pro3d
                                        last edited by 8 Feb 2019, 01:44

                                        I might have been a little early to celebrate. Guess its time to look for component trouble or filament issue

                                        0_1549590195729_20190207_223034_HDR.jpg

                                        Valkyrie DIY High Temp 3D Printer

                                        R&D - Engineering Designer - Viking 3D Printers
                                        https://vkingprinter.com/

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                                        • undefined
                                          Phaedrux Moderator
                                          last edited by 8 Feb 2019, 03:17

                                          Is the extruder idler tensioned properly?

                                          Z-Bot CoreXY Build | Thingiverse Profile

                                          undefined 2 Replies Last reply 8 Feb 2019, 06:47 Reply Quote 0
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