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Duet/RRF Big printing problems

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  • undefined
    pro3d @dc42
    last edited by 6 Feb 2019, 21:16

    @dc42

    Thanks - Does this mean the config online tool gives another value than what it should have?

    Valkyrie DIY High Temp 3D Printer

    R&D - Engineering Designer - Viking 3D Printers
    https://vkingprinter.com/

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    • undefined
      Phaedrux Moderator @dc42
      last edited by Phaedrux 2 Jun 2019, 21:22 6 Feb 2019, 21:16

      @dc42 said in Duet/RRF Big printing problems:

      Your thermistor config is incorrect, it should be B4725. See https://e3d-online.dozuki.com/Guide/V6+RepRap+Firmware+Configuration/26?lang=en. That means you have been printing at the wrong temperature. HTH David

      The configurator gives M305 P1 T100000 B4388 C7.060000e-8 R4700 when The E3D Semitek-104 GT2 option is selected. It looks like that may have been correct for firmware versions older than 1.16, but the configurator seems to have not been updated to give the new values for firmware versions 1.17 and above.

      I recently swapped a burnt out PT100 sensor for the E3D Semitek GT2 and used the values from the configurator for it, oddly enough I didn't notice any temperature related issues for the week or so I used it while waiting for a replacement PT100.

      Z-Bot CoreXY Build | Thingiverse Profile

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      • undefined
        pro3d @Phaedrux
        last edited by 6 Feb 2019, 21:19

        @phaedrux

        Nice catch about the E accel - I did not ever change this at any point in Marlin so I did not know its value. I will test your recommendations

        Valkyrie DIY High Temp 3D Printer

        R&D - Engineering Designer - Viking 3D Printers
        https://vkingprinter.com/

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        • undefined
          pro3d @Phaedrux
          last edited by 6 Feb 2019, 21:21

          @phaedrux

          How ever max accel is overided by these values in Marlin no?

          #define DEFAULT_ACCELERATION 1000 // X, Y, Z and E acceleration for printing moves
          #define DEFAULT_RETRACT_ACCELERATION 2000 // E acceleration for retracts
          #define DEFAULT_TRAVEL_ACCELERATION 1000 // X, Y, Z acceleration for travel (non printing) moves

          Valkyrie DIY High Temp 3D Printer

          R&D - Engineering Designer - Viking 3D Printers
          https://vkingprinter.com/

          undefined 1 Reply Last reply 6 Feb 2019, 21:25 Reply Quote 0
          • undefined
            Phaedrux Moderator @pro3d
            last edited by 6 Feb 2019, 21:25

            @pro3d That would depend on how the slicer is sending acceleration values, if you are using those settings.

            Still, the file you posted has higher limits set than 1000,2000

            /**
            * Default Acceleration (change/s) change = mm/s
            * Override with M204
            *
            * M204 P Acceleration
            * M204 R Retract Acceleration
            * M204 T Travel Acceleration
            */
            #define DEFAULT_ACCELERATION 1500 // X, Y, Z and E acceleration for printing moves
            #define DEFAULT_RETRACT_ACCELERATION 3000 // E acceleration for retracts
            #define DEFAULT_TRAVEL_ACCELERATION 1500 // X, Y, Z acceleration for travel (non printing) moves

            Z-Bot CoreXY Build | Thingiverse Profile

            undefined 1 Reply Last reply 6 Feb 2019, 21:32 Reply Quote 0
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              pro3d @Phaedrux
              last edited by 6 Feb 2019, 21:32

              @phaedrux

              I dont know how slicer sends values I am sorry

              Valkyrie DIY High Temp 3D Printer

              R&D - Engineering Designer - Viking 3D Printers
              https://vkingprinter.com/

              undefined 1 Reply Last reply 6 Feb 2019, 21:43 Reply Quote 0
              • undefined
                Phaedrux Moderator
                last edited by 6 Feb 2019, 21:41

                Regardless of what the differences in settings between marlin and reprep, the issue as presented is retraction related. And the solution to reduce the blobs at the layer seam is to try and make the extruder more responsive. Faster retractions in combination with pressure advance to reduce the need for retraction distance.

                Z-Bot CoreXY Build | Thingiverse Profile

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                • undefined
                  Phaedrux Moderator @pro3d
                  last edited by 6 Feb 2019, 21:43

                  @pro3d said in Duet/RRF Big printing problems:

                  @phaedrux

                  I dont know how slicer sends values I am sorry

                  For Cura you'd have to specifically enable it. By default the accel and jerk settings are hidden.

                  In RepRap the M204 command works differently than in Marlin though. In Marlin it controls acceleration for Print moves, Travel Moves, and retraction. Where as in RepRap it's only Print and Travel moves. Retraction acceleration is dictated by M201.

                  Z-Bot CoreXY Build | Thingiverse Profile

                  undefined 1 Reply Last reply 7 Feb 2019, 20:55 Reply Quote 0
                  • undefined
                    pro3d
                    last edited by 7 Feb 2019, 07:08

                    Update - Progress is present 🙂

                    So I changed 3 things and I know this is stupid but at least it shows progress. It might just have been the thermistor but I need to run more tests later today

                    1. I changed thermistor to B4725
                    2. Upped E-accel from 1000 to 3000
                    3. Upped E-jerk from 600 to 900

                    PETG test at same model and filament as before

                    0_1549523174190_20190207_075112.jpg

                    0_1549523225494_20190207_075125.jpg

                    Valkyrie DIY High Temp 3D Printer

                    R&D - Engineering Designer - Viking 3D Printers
                    https://vkingprinter.com/

                    undefined 1 Reply Last reply 7 Feb 2019, 08:46 Reply Quote 0
                    • undefined
                      dc42 administrators @pro3d
                      last edited by 7 Feb 2019, 08:46

                      @pro3d, I'm glad you are making progress. It sounds that the online configurator is setting the incorrect thermistor B value when you choose the Semitec thermistor. I'm sorry this has caused you so much trouble. We'll get it fixed.

                      Duet WiFi hardware designer and firmware engineer
                      Please do not ask me for Duet support via PM or email, use the forum
                      http://www.escher3d.com, https://miscsolutions.wordpress.com

                      undefined 1 Reply Last reply 8 Feb 2019, 14:27 Reply Quote 1
                      • undefined
                        deckingman
                        last edited by 7 Feb 2019, 09:32

                        If you take a gander at Semitec specs, the GT-2 is now superseded by the NT-4. http://atcsemitec.co.uk/product-category/glass-thermistors/

                        The 104NT-4 has a quoted B value of either 4267 or 4390 depending on type https://atcsemitec.co.uk/wp-content/uploads/2019/01/Semitec-NT-4-Glass-NTC-Thermistor.pdf

                        But what is interesting is that the resistance tolerance is quoted as +/-3% and the B value tolerance is +/- 2%.

                        Which brings me back to what I said earlier that there is no substitute to finding what temperature actually prints best. e.g. if you have one machine that prints fine at 200 deg C and the thermistor is at one end of the tolerance band, then the actual temperature could be 3% or 6 degrees lower so 194 deg C. A second machine using the same thermistor but at other end of the tolerance band might actually print 6 degrees higher so setting 200 deg C could result in an actual temperature of 206 deg C which would likely lead to blobs and stringing. That's an extreme example but I believe it serves to illustrate the point I have been trying to make.

                        Ian
                        https://somei3deas.wordpress.com/
                        https://www.youtube.com/@deckingman

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                        • undefined
                          dc42 administrators
                          last edited by 7 Feb 2019, 09:37

                          Bear in mind that the B value quoted in the data sheet is invariably over a small temperature range, typically 25C to 75C. It's not accurate over the larger ranges of hot end temperatures. Also, when you use the C parameter in M305, you need to use a lower B value. So B4388 is correct if you don't use a C parameter, but B4725 with the C parameter is more accurate.

                          Duet WiFi hardware designer and firmware engineer
                          Please do not ask me for Duet support via PM or email, use the forum
                          http://www.escher3d.com, https://miscsolutions.wordpress.com

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                          • undefined
                            pro3d @Phaedrux
                            last edited by 7 Feb 2019, 20:55

                            @phaedrux

                            I am struggling to get the plugin activated. I did not find it in marketplace but downloaded it from a um forum post - Is is jsut to drop in the plugin folder?

                            [0_1549572902627_PrinterSettingsPlugin.curaplugin](Uploading 100%)

                            Valkyrie DIY High Temp 3D Printer

                            R&D - Engineering Designer - Viking 3D Printers
                            https://vkingprinter.com/

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                            • undefined
                              Phaedrux Moderator
                              last edited by 7 Feb 2019, 22:39

                              I think you double click on the plugin file to install it? I can't remember, but I'm pretty sure it's available in the market place now. I'll have to double check. There should be some installation instructions where you downloaded it from.

                              Z-Bot CoreXY Build | Thingiverse Profile

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                              • undefined
                                pro3d
                                last edited by 8 Feb 2019, 01:44

                                I might have been a little early to celebrate. Guess its time to look for component trouble or filament issue

                                0_1549590195729_20190207_223034_HDR.jpg

                                Valkyrie DIY High Temp 3D Printer

                                R&D - Engineering Designer - Viking 3D Printers
                                https://vkingprinter.com/

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                                • undefined
                                  Phaedrux Moderator
                                  last edited by 8 Feb 2019, 03:17

                                  Is the extruder idler tensioned properly?

                                  Z-Bot CoreXY Build | Thingiverse Profile

                                  undefined 2 Replies Last reply 8 Feb 2019, 06:47 Reply Quote 0
                                  • undefined
                                    pro3d @Phaedrux
                                    last edited by 8 Feb 2019, 06:47

                                    @phaedrux

                                    I was thinking NO so I did re-tension it now so it extrudes fine at 30mms without skipping/ripping the filament and re printed the part above so no luck there

                                    looks to hot and this is the suppliers suggestions for everything. I think speed and temp look to high but wanted to test their settings /add.North

                                    Valkyrie DIY High Temp 3D Printer

                                    R&D - Engineering Designer - Viking 3D Printers
                                    https://vkingprinter.com/

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                                    • undefined
                                      grizewald @dc42
                                      last edited by 8 Feb 2019, 14:27

                                      @dc42 said in Duet/RRF Big printing problems:

                                      @pro3d, I'm glad you are making progress. It sounds that the online configurator is setting the incorrect thermistor B value when you choose the Semitec thermistor. I'm sorry this has caused you so much trouble. We'll get it fixed.

                                      @dc42 Please can you also update the text at: https://duet3d.dozuki.com/Wiki/ConfiguringRepRapFirmwareCartesianPrinter#Section_Heater_and_thermistor_section

                                      This states: "The Semitec 104GT-2 thermistor supplied with the E3Dv6 hot end has a quoted B value of 4267, but the actual value over 25C to 220C is 4388."

                                      Given that text, and what the online configurator suggested, that's what I'm using.

                                      I'm chasing similar problems to pro3d as well, also on a CoreXY with a 700mm long Bowden tube (Capricorn) fed via a Bondtech BMG extruder. While I am getting there, I'm still seeing what look like over-extrusions at the layer changes, so I'm following this thread with interest.

                                      undefined 1 Reply Last reply 8 Feb 2019, 15:26 Reply Quote 0
                                      • undefined
                                        dc42 administrators @grizewald
                                        last edited by 8 Feb 2019, 15:26

                                        @grizewald said in Duet/RRF Big printing problems:

                                        @dc42 Please can you also update the text at: https://duet3d.dozuki.com/Wiki/ConfiguringRepRapFirmwareCartesianPrinter#Section_Heater_and_thermistor_section
                                        This states: "The Semitec 104GT-2 thermistor supplied with the E3Dv6 hot end has a quoted B value of 4267, but the actual value over 25C to 220C is 4388."

                                        Thanks, I've updated it.

                                        Duet WiFi hardware designer and firmware engineer
                                        Please do not ask me for Duet support via PM or email, use the forum
                                        http://www.escher3d.com, https://miscsolutions.wordpress.com

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                                        • undefined
                                          pro3d @Phaedrux
                                          last edited by pro3d 2 Sept 2019, 17:34 9 Feb 2019, 15:43

                                          @phaedrux

                                          Apparently the machine settings plugin does not support all cura versions and at this point I cant get Cura back to its regular state... lol

                                          No luck finding the firmware retraction setting I am sorry

                                          Valkyrie DIY High Temp 3D Printer

                                          R&D - Engineering Designer - Viking 3D Printers
                                          https://vkingprinter.com/

                                          undefined 1 Reply Last reply 9 Feb 2019, 15:53 Reply Quote 0
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