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Repetitive layer defects

Scheduled Pinned Locked Moved
Duet Hardware and wiring
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  • undefined
    Denis
    last edited by 4 Mar 2019, 20:58

    I see strange layers in my delta (Tevo LM). On the left photo with 1.8 engines on the right with 0.9 engines. In an attempt to correct the situation, I changed the power supply, the motors, the wires to the motors and the extruder, changed the extruder from titan to bmg, changed the currents and jerks, acceleration, changed the heater, thermistor and nozzle, printed on a cold table, PID the table and nozzle. Backlash in the effector and rods minimal and selected rubber bands, changed the belt tension. I still have questions for the firmware, because in one of the release candidates there were problems with the layers. I updated it to the full version, but maybe I updated it incorrectly? Also rolled back to version 1.19 but maybe wrong too? My bltouch works on channel 9 with firmware 1.19, although it should not be in the documentation ( I noticed it later, after downgrade). There are ideas that I can still try? And please separately describe the procedure for rolling back to earlier versions.
    P.S. A model with 0.9 motors stopped printing due to an unknown cause, winding a bundle of molten plastic. Congestion was not. What is it, wrong height calculation?
    0_1551732957808_photo_2019-03-04_23-55-17.jpg

    1 Reply Last reply Reply Quote 0
    • undefined
      Denis
      last edited by 5 Mar 2019, 08:07

      nobody wants to react .. it's sad. On the resource, I see a bunch of files other than the firmware file. What should I do with them? 0_1551773226610_2019-03-05_11-05-51.png

      undefined 1 Reply Last reply 5 Mar 2019, 09:05 Reply Quote 0
      • undefined
        Denis
        last edited by 5 Mar 2019, 08:10

        How can I go back to the factory default firmware, is there such a function? This is the most confusing instructions for installing the firmware, which I have seen in my life. I do not want to update, I want to erase everything and reinstall it. What should I do?

        1 Reply Last reply Reply Quote 0
        • undefined
          DocTrucker
          last edited by 5 Mar 2019, 08:53

          You often have to wait more than overnight (on a Monday too) for the right person to come on the forum and read the messages. By all means poke the message but comments like 'it's sad' will just wind people up.

          Part on the right looks over stuffed. Tried reducing extrusion multiplier?

          Strip everything off the carridges and make sure they move smoothly with no significant play.

          I'm not a delta person. On my machines that'd be referred to a z wobble.

          Running 3 P3Steel with Duet 2. Duet 3 on the shelf looking for a suitable machine. One first generation Duet in a Logo/Turtle style robot!

          1 Reply Last reply Reply Quote 0
          • undefined
            DocTrucker
            last edited by 5 Mar 2019, 08:55

            What duet are you running?

            Upgrade to the latest 2+ firmware version. If your issue was firmware based that would have been picked up on by now, particually as the lead developer's main machine is a delta.

            Running 3 P3Steel with Duet 2. Duet 3 on the shelf looking for a suitable machine. One first generation Duet in a Logo/Turtle style robot!

            undefined 1 Reply Last reply 5 Mar 2019, 09:03 Reply Quote 0
            • undefined
              Denis @DocTrucker
              last edited by 5 Mar 2019, 09:03

              @doctrucker On right? I would say that there are problems with extrusion on the left, but the whole point is that the difference in prints is only in the motors) And I use the Wifi duet, with the latest firmware 2.02. I regret that I may annoy with my regrets, but I have been at war with the duet and printer for several weeks now.

              undefined 1 Reply Last reply 5 Mar 2019, 09:55 Reply Quote 0
              • undefined
                deckingman @Denis
                last edited by 5 Mar 2019, 09:05

                @denis

                Read this https://forum.duet3d.com/topic/5909/guide-for-posting-requests-for-help

                Ian
                https://somei3deas.wordpress.com/
                https://www.youtube.com/@deckingman

                undefined 1 Reply Last reply 5 Mar 2019, 10:03 Reply Quote 0
                • undefined
                  DocTrucker @Denis
                  last edited by 5 Mar 2019, 09:55

                  @denis You mentioned 1.19, that's why I encouraged the use of the latest firmware.

                  I can only see the upper surface of the part on the right, that's what made me think that one was over extruded, and perhaps burnt on the top surface.

                  I don't think you are struggling with the Duet, it appears more general issues.

                  Swapping from 1.8 to 0.9 degree steppers appears to have reduced the severity of the problem. I think something is loose, or too flexible. The 1.8 steppers are likely to vibrate more strongly than the 0.9 and excite potential resonances in the frame or components.

                  Thoroughly check your mechanics, check belts, check the joints at the end of the effector rods, check temperature, check e-steps, check extrusion multiplier.

                  Running 3 P3Steel with Duet 2. Duet 3 on the shelf looking for a suitable machine. One first generation Duet in a Logo/Turtle style robot!

                  undefined 1 Reply Last reply 5 Mar 2019, 10:20 Reply Quote 0
                  • undefined
                    Denis @deckingman
                    last edited by 5 Mar 2019, 10:03

                    @deckingman At the moment I rolled back to this configuration

                    Firmware Name: RepRapFirmware for Duet 2 WiFi / Ethernet
                    Firmware Electronics: Duet WiFi 1.02 or later
                    Firmware Version: 2.0 (RTOS) (2018-06-05b3)
                    WiFi Server Version: 1.21
                    Web Interface Version: 1.22.61_1551779528546_config.g 0_1551779528545_config-override.g

                    The model file is made in Cura, 3.6 using relative extrusion.
                    Motors on axes 42BYGHM810 0.9 degrees, 2.4A, phase resistance 2.1, inductance 4.2
                    extruder motor 0.9, 1.33A, phase resistance 0.8, inductance 1,8

                    undefined 1 Reply Last reply 16 Mar 2019, 18:45 Reply Quote 0
                    • undefined
                      Denis @DocTrucker
                      last edited by 5 Mar 2019, 10:20

                      @doctrucker The resonances should depend on the speed, but the speed has no effect on the bands. As for the mechanics, everything is rechecked many times

                      1 Reply Last reply Reply Quote 0
                      • undefined
                        DocTrucker
                        last edited by 5 Mar 2019, 10:45

                        Second hit on a google search indicates this problem can exist on Tevo Little Monsters running OEM boards.

                        https://www.google.com/search?client=ubuntu&channel=fs&q=Tevo+LM+wobble&ie=utf-8&oe=utf-8

                        Running 3 P3Steel with Duet 2. Duet 3 on the shelf looking for a suitable machine. One first generation Duet in a Logo/Turtle style robot!

                        undefined 1 Reply Last reply 5 Mar 2019, 11:00 Reply Quote 0
                        • undefined
                          Denis @DocTrucker
                          last edited by 5 Mar 2019, 11:00

                          @doctrucker I opened this link. There is a problem with delamination abs. This is not my case.

                          undefined 1 Reply Last reply 5 Mar 2019, 11:32 Reply Quote 0
                          • undefined
                            DocTrucker @Denis
                            last edited by 5 Mar 2019, 11:32

                            @denis There is, but that is not the only problem there is also a z-wobble like issue. Short of pictures with scales the wobble looks a very similar wavelength to what you have pictured.

                            Running 3 P3Steel with Duet 2. Duet 3 on the shelf looking for a suitable machine. One first generation Duet in a Logo/Turtle style robot!

                            undefined 1 Reply Last reply 9 Mar 2019, 16:09 Reply Quote 0
                            • undefined
                              Denis @DocTrucker
                              last edited by 9 Mar 2019, 16:09

                              @doctrucker I would like to hear some reasonable thoughts, instead of an answer, that this is a problem of such printers. You can write shit happens, it will be just as useful

                              undefined undefined 2 Replies Last reply 9 Mar 2019, 16:22 Reply Quote 0
                              • undefined
                                Edgars Batna @Denis
                                last edited by 9 Mar 2019, 16:22

                                @denis Have you tried setting extrusion width to 75% of nozzle width? I've got a completely different printer, but I'm investigating a very similar issue. The image is sort-of potato-vision...

                                undefined 2 Replies Last reply 9 Mar 2019, 18:06 Reply Quote 0
                                • undefined
                                  DocTrucker @Denis
                                  last edited by 9 Mar 2019, 17:28

                                  @denis said in Repetitive layer defects:

                                  @doctrucker I would like to hear some reasonable thoughts, instead of an answer, that this is a problem of such printers. You can write shit happens, it will be just as useful

                                  Your response makes little sense, and I've no time to waste freely with tone like that. I wish you luck fixing your problem. Good bye.

                                  Running 3 P3Steel with Duet 2. Duet 3 on the shelf looking for a suitable machine. One first generation Duet in a Logo/Turtle style robot!

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                                  • undefined
                                    Denis @Edgars Batna
                                    last edited by 9 Mar 2019, 18:06

                                    @edgars-batna Yes, and I see a change. Now I will try the leading pulleys made of polyurethane (Perhaps Chinese iron curves in places. suddenly help?)) and then publish a photo with reduced extrusion. Down to 85 percent. There is something to think about. In addition, in the spiral mode in one layer, the wall is ideal.

                                    1 Reply Last reply Reply Quote 0
                                    • undefined
                                      Denis @Edgars Batna
                                      last edited by 10 Mar 2019, 01:20

                                      @edgars-batna It was a good idea. I see the problem in extrusion. Strange, because I calibrated it. It seemed to me that the calibration procedure should not be questioned. However, all I can say is that the problem exists, and I can only reduce the extrusion in order to get a quality print. This may be the uncoordinated steps of the engines of extruders and axial engines, but let the developers explore this. It is a pity that I changed the printer to the delta after buying a duet and lost several months of time)) I thought I was struggling with the wobble, but it turned out that it wasn’t. 0_1552180839782_photo_2019-03-10_04-04-56.jpg

                                      undefined 1 Reply Last reply 10 Mar 2019, 09:58 Reply Quote 0
                                      • undefined
                                        Edgars Batna @Denis
                                        last edited by 10 Mar 2019, 09:58

                                        @denis It is practically the same what I observe on my printer, even though it is a completely different build.

                                        Though, what I meant is not the overall extrusion multiplier, but rather extrusion width in slicer settings. So, for 0.4 nozzle set it to 0.3 for perimeters.

                                        The amount of material will still be as you calibrated it, but the perimeters will be significantly finer. It reduced most of the ripples for me.

                                        undefined 1 Reply Last reply 10 Mar 2019, 10:11 Reply Quote 0
                                        • undefined
                                          Denis @Edgars Batna
                                          last edited by 10 Mar 2019, 10:11

                                          @edgars-batna Now I use a 0.3 nozzle, but the general idea is clear to me. This is really strange, because these defects began after I changed the marlin to a duet for HBot and were aggravated during the transition to the delta. After the adjustment, I get excellent prints, so I don’t scold the duo in any way, but I urge the developers to check the algorithms again.

                                          undefined 1 Reply Last reply 10 Mar 2019, 10:28 Reply Quote 0
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