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Requested speed is not reached

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  • undefined
    PuddingBaer91
    last edited by 7 Jun 2019, 16:56

    Thank you i will try and Report. But can't Imagine that this causes the Problem because the Motors are already very Strong at 1.3 ampere...

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      PuddingBaer91
      last edited by 7 Jun 2019, 21:05

      tried with 2100mA but even with pa=0.1 the same sound but now only at high speed when printing infill. While printing slower the sound is now silent. Tomorrow i will try another stepper for extruder drive and report results

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        PuddingBaer91
        last edited by PuddingBaer91 6 Aug 2019, 06:44 8 Jun 2019, 06:42

        okay also with another stepper (original from TronXY) i get the same sounds 😞 Only reducing jerk to 600 will result in good sound

        undefined 1 Reply Last reply 8 Jun 2019, 08:18 Reply Quote 0
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          deckingman @PuddingBaer91
          last edited by deckingman 6 Aug 2019, 08:21 8 Jun 2019, 08:18

          @puddingbaer91 I say again that none of my 5 Bondtech BMGs make that noise. You said above that "there should be nothing loose" but have you actually taken it apart and checked?

          Edit. The only reason why reducing "jerk" helps the sound is that it effectively reduces pressure advance so either don't use pressure advance at all or fix the problem with the extruder.

          Ian
          https://somei3deas.wordpress.com/
          https://www.youtube.com/@deckingman

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            PuddingBaer91
            last edited by PuddingBaer91 6 Aug 2019, 13:27 8 Jun 2019, 13:19

            Could you please Share a Video of your running Extruder? I de assemled my bondtech 100 Times also because switching Stepper Motor it seems all perfekt. Also the other Extruder (ultimaker Clone) Made These Sounds...it also makes this Sound with pressure advance = 0.1

            Edit: i bought a bondtech BMG Clone to Check If Mine was faulty...

            undefined 1 Reply Last reply 8 Jun 2019, 13:54 Reply Quote 0
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              deckingman @PuddingBaer91
              last edited by 8 Jun 2019, 13:54

              @puddingbaer91 said in Requested speed is not reached:

              Could you please Share a Video of your running Extruder? I de assemled my bondtech 100 Times also because switching Stepper Motor it seems all perfekt. Also the other Extruder (ultimaker Clone) Made These Sounds...it also makes this Sound with pressure advance = 0.1

              Edit: i bought a bondtech BMG Clone to Check If Mine was faulty...

              Taken just a few minutes ago and uploaded to my google drive folder.

              https://drive.google.com/file/d/1oEaL72FOPDlCzU3uTm2UajcCdYBtXVWL/view?usp=sharing

              Ian
              https://somei3deas.wordpress.com/
              https://www.youtube.com/@deckingman

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              • undefined
                PuddingBaer91
                last edited by PuddingBaer91 6 Aug 2019, 14:29 8 Jun 2019, 14:28

                thank you this is what i expect from my extruder 🐶

                May i found the problem:

                https://photos.app.goo.gl/Krb1Pd1MatLy46S57

                look closely to the metal gears. I tightened the screw to max and loosen it till it is possible to move the plastic gear (just a little bit. As you can see the spring is on block (compressed fully). The gears are slipping 😤 if i loosen the srew much more this will also happen. I think this is not normal or what do you think?

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                  Veti
                  last edited by 8 Jun 2019, 14:33

                  have you tightened the grub screw on the gear with the white gear?

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                    PuddingBaer91
                    last edited by 8 Jun 2019, 14:41

                    yes checked that. Here is also a video with cover (second bearing) mounted.

                    https://photos.app.goo.gl/PoWPArpmCjFiu4kH7

                    metal gears still slipping

                    undefined 1 Reply Last reply 8 Jun 2019, 15:08 Reply Quote 1
                    • undefined
                      Veti
                      last edited by 8 Jun 2019, 14:52

                      take the one with the white gear apart and post a picture of the shaft and the grub screw.

                      1 Reply Last reply Reply Quote 1
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                        deckingman @PuddingBaer91
                        last edited by deckingman 6 Aug 2019, 15:10 8 Jun 2019, 15:08

                        @puddingbaer91 AFAIK that white gear is a press fit onto the shaft and it looks like it might be slipping. Take it apart and clamp the shaft firmly, then see if you can move that gear. It's likely to get worse the longer you print because of the heat conduction from the motor which will soften the plastic and /or make it expand more than the shaft. If that is the case, then you could try a it of epoxy adhesive or contact Bondtech and see if you can get new gear/shaft assembly (but make sure that is the problem first).

                        Edit - looks like we weer both typing at the same time.

                        Ian
                        https://somei3deas.wordpress.com/
                        https://www.youtube.com/@deckingman

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                          PuddingBaer91
                          last edited by 8 Jun 2019, 15:08

                          Commando Back, talked with bondtech Support and they told me it is designed for using with Filament loaded. Then they doesn't Slip. Reassemled and If i Turn the White Gear fast Back and forth by hand with Filament loaded There ist absolutely No Bad Sound. So i will try it again. If it is Not better i will do a Print without bondtech Extruder to Gear only Extruder stepper

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                            Veti
                            last edited by 8 Jun 2019, 15:12

                            the white gear and and bondtech gear should never turn separately, even if there is no filament loaded.

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                              PuddingBaer91
                              last edited by PuddingBaer91 6 Aug 2019, 20:47 8 Jun 2019, 20:27

                              i tried again but the same sound. So i unmounted the bondtech bmg and printed without it. The sound comes from the motor because it is skipping steps or something other is wrong with them.

                              If i hold the motor shaft while printing lines without big speed changes i can't fix the shaft by hand. While fast and often print speed changes (infill) i easily can fix the motor shaft by hand also can turn the shaft in each direction by hand in spite of motor is working.

                              I tried 3 motors (ACT, original tronxy and original e3d pencake) but all three acting the same. Also lowered the current of xyz to 800mA and let the extruder at 85% current but no change (may it's a little harder to fix the shaft)

                              Do you know whats going wrong here?

                              It's a 12V system with 360W power supply

                              undefined 1 Reply Last reply 8 Jun 2019, 20:50 Reply Quote 0
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                                deckingman @PuddingBaer91
                                last edited by 8 Jun 2019, 20:50

                                @puddingbaer91 If you run M122 while it's printing, what is the reported voltage?

                                Ian
                                https://somei3deas.wordpress.com/
                                https://www.youtube.com/@deckingman

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                                • undefined
                                  PuddingBaer91
                                  last edited by 8 Jun 2019, 21:29

                                  @deckingman said in Requested speed is not reached:

                                  M122

                                  Supply voltage: min 11.7, current 11.8, max 11.9, under voltage events: 0, over voltage events: 0, power good: yes

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                                    Phaedrux Moderator
                                    last edited by 8 Jun 2019, 21:47

                                    Do you have any other motors to test with?

                                    Z-Bot CoreXY Build | Thingiverse Profile

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                                      PuddingBaer91
                                      last edited by 9 Jun 2019, 07:00

                                      I have more tronxy Motors... But don't think the 3 i tested all faulty

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                                        PuddingBaer91
                                        last edited by PuddingBaer91 6 Sept 2019, 12:15 9 Jun 2019, 09:56

                                        I Ordered 24V Power supply and other 24V stuff. What steppers do you recommend?
                                        Are the e3d high Torque steppers good?

                                        https://www.makerdise.com/high-torque-axes-motor.html

                                        For Extruder i found a short stepper from bondtech with Data Like in the recommendations but the Rated current is lower than 1.2A. What do you think?

                                        https://www.bondtech.se/en/product/nema17-pancake-stepper-25mm

                                        @deckingman What Motors you are using? In your Video i saw short Motors Like the bondtech one

                                        undefined 1 Reply Last reply 9 Jun 2019, 15:20 Reply Quote 0
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                                          deckingman @PuddingBaer91
                                          last edited by 9 Jun 2019, 15:20

                                          @puddingbaer91 said in Requested speed is not reached:

                                          @deckingman What Motors you are using? In your Video i saw short Motors Like the bondtech one

                                          These https://www.omc-stepperonline.com/nema-17-stepper-motor/nema-17-bipolar-18deg-18ncm-255ozin-07a-29v-42x42x25mm-4-wires-17hs10-0704s.html?mfp=183-body-length-mm[25]

                                          Although the data sheets that I have ( 5 of them) all state the holding torque to be 1.8Kg.cm which is more like 17 or 18 N.cm whereas those that I linked to are the same in every respect, including the SKU number, but the quoted holding torque is 13N.cm. I suspect that web site might be wrong because 13N/cm is also the quoted holding torque for the shorter 20mm motors. These are 25mm long so I'd expect the holding torque to be higher and I remember the reason I bought them was because there was 30% more torque for only 5mm more length.

                                          Ian
                                          https://somei3deas.wordpress.com/
                                          https://www.youtube.com/@deckingman

                                          undefined 1 Reply Last reply 9 Jun 2019, 18:12 Reply Quote 0
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