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Attempting to extrude with no tool selected - During Print

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  • undefined
    dc42 administrators
    last edited by 31 May 2019, 08:13

    We had situations a few years ago in which commands from PanelDue were getting corrupted and causing printing to stop. That's why we set the port to require a valid checksum. Unfortunately it's only and 8-bit checksum, so errors can still get through. In case this is causing the problem, I suggest you test whether the problem goes away if you disconnect the PanelDue. If it does, then check the PanelDue cable for a bad connection. The resistance of the cable must be not more than 0.1 ohm per conductor.

    Duet WiFi hardware designer and firmware engineer
    Please do not ask me for Duet support via PM or email, use the forum
    http://www.escher3d.com, https://miscsolutions.wordpress.com

    undefined 1 Reply Last reply 31 May 2019, 11:09 Reply Quote 1
    • undefined
      jaurand @dc42
      last edited by 31 May 2019, 11:09

      @dc42 i was wondering to myself if it could be the paneldue. I do get some checksum errors still passed on. I'll try out next week a few more prints to see if that it and test the resistance.

      undefined 1 Reply Last reply 31 May 2019, 11:40 Reply Quote 0
      • undefined
        dc42 administrators @jaurand
        last edited by dc42 31 May 2019, 11:40

        @jaurand said in Attempting to extrude with no tool selected - During Print:

        @dc42 i was wondering to myself if it could be the paneldue. I do get some checksum errors still passed on. I'll try out next week a few more prints to see if that it and test the resistance.

        Checksum errors suggest that there is a problem with the PanelDue to Duet link. For every 255 checksum errors reported, there is probably 1 case of data corruption that isn't detected and may cause problems.

        What microstepping settings are you using? It's possible the use of high microstepping could increase interrupt latency and give rise to data reception errors. the 2.03 firmware series has some changes to help avoid this happening. So you could upgrade your firmware to 2.03RC4 and see whether the checksum errors reduce or go away.

        Duet WiFi hardware designer and firmware engineer
        Please do not ask me for Duet support via PM or email, use the forum
        http://www.escher3d.com, https://miscsolutions.wordpress.com

        undefined 2 Replies Last reply 3 Jun 2019, 16:15 Reply Quote 0
        • undefined
          jaurand @dc42
          last edited by 3 Jun 2019, 16:15

          @dc42 Tested connectors on paneldue and all are below 0.1 ohms. Currently unplugged paneldue and printing will see if any issues arise.

          I am only running X16 microstepping with interpolation at the moment as my motors are stock with the printer and I did not have very detailed information regarding the specs.

          1 Reply Last reply Reply Quote 0
          • undefined
            jaurand @dc42
            last edited by 4 Jun 2019, 11:57

            @dc42 No issues with the print from tool selection with paneldue unplugged. I'll look into updating the firmware next and determine if this reduces the checksum errors

            1 Reply Last reply Reply Quote 0
            • undefined
              jaurand
              last edited by 6 Jun 2019, 02:09

              @dc42 said in Attempting to extrude with no tool selected - During Print:

              So you could upgrade your firmware to 2.03RC4 and see whether the checksum errors reduce or go away.

              upgraded to 2.03RC5 and still getting checksum errors

              1 Reply Last reply Reply Quote 0
              • undefined
                dc42 administrators
                last edited by 7 Jun 2019, 08:47

                What sort of cable do you have between the PanelDue and the Duet? Is it running close to stepper motor wires for any appreciable distance?

                Duet WiFi hardware designer and firmware engineer
                Please do not ask me for Duet support via PM or email, use the forum
                http://www.escher3d.com, https://miscsolutions.wordpress.com

                1 Reply Last reply Reply Quote 0
                • undefined
                  jaurand
                  last edited by 8 Jun 2019, 03:23

                  @dc42 said in Attempting to extrude with no tool selected - During Print:

                  What sort of cable do you have between the PanelDue and the Duet? Is it running close to stepper motor wires for any appreciable distance?

                  I'm running the 4 pin wire. The cable is not close to any stepper motor wires

                  undefined 1 Reply Last reply 8 Jun 2019, 10:10 Reply Quote 0
                  • undefined
                    dc42 administrators @jaurand
                    last edited by 8 Jun 2019, 10:10

                    It sounds to me like a signal quality issue, but it could possibly be caused by an overloaded MCU. Are you using unusually high microstepping?

                    Duet WiFi hardware designer and firmware engineer
                    Please do not ask me for Duet support via PM or email, use the forum
                    http://www.escher3d.com, https://miscsolutions.wordpress.com

                    undefined 1 Reply Last reply 8 Jun 2019, 15:46 Reply Quote 0
                    • undefined
                      jaurand @dc42
                      last edited by 8 Jun 2019, 15:46

                      @dc42 just x16 with interpolation

                      1 Reply Last reply Reply Quote 0
                      • undefined
                        dc42 administrators
                        last edited by 10 Jun 2019, 09:18

                        I am surprised you are getting checksum errors. I don't recall seeing see any reported on my delta for over a year, and the PanelDue cable is about 1.3m long.

                        You could try reducing the baud rate to 38400 or 19200 at both ends, to see if the checksum errors go away.

                        Duet WiFi hardware designer and firmware engineer
                        Please do not ask me for Duet support via PM or email, use the forum
                        http://www.escher3d.com, https://miscsolutions.wordpress.com

                        undefined 1 Reply Last reply 14 Jun 2019, 16:55 Reply Quote 0
                        • undefined
                          jaurand @dc42
                          last edited by 14 Jun 2019, 16:55

                          @dc42 dropped the baud rate and still had check sum errors. also to note I had lost the ability to baby step with upgrading firmware to 2.03RC5 so i have gone back to 2.02 and able to baby step there

                          undefined 1 Reply Last reply 15 Jun 2019, 01:54 Reply Quote 0
                          • undefined
                            Scachi @jaurand
                            last edited by Scachi 15 Jun 2019, 01:54

                            @jaurand I had a lot of checksum errors too. I tried to get rid of this by mounting the duet wifi board to a different location on my printer, changing the baud rate, using different cables for the paneldue, mounting the paneldue to a different location.

                            Searching the forum/wiki I found that twisting the wires of the endstop cables can fix it and It looks like this did the trick. No more checksum errors here.
                            My x&y endstop cables are very close to (directly above of) one of my stepper motors: https://www.thingiverse.com/thing:3667947

                            undefined 1 Reply Last reply 1 Aug 2019, 13:55 Reply Quote 0
                            • undefined
                              THaala
                              last edited by 4 Jul 2019, 15:00

                              Hello,

                              same problems on my printer.
                              After Update to 2.03 and Panelue 1.23 i got a lot of checksum errors. I didnt have seen this before (2.0 beta) with 115200 Baud.

                              Reducing raudrate to 9600 reduces the amout of errors a bit but not much.
                              Software <= 2.0 beta have never shown such checksum errors.

                              The problem with "attemepting to extrude with no tool selected" during print i have seen on time destroying a 13 hours print.

                              BR,
                              Thilo

                              1 Reply Last reply Reply Quote 0
                              • undefined
                                dc42 administrators
                                last edited by 16 Jul 2019, 08:45

                                You should not have such a high error rate. One cause could be that the PanelDue cables are running along the printer frame, and you haven't grounded both the printer frame and the negative output form the power supply. That causes the printer frame to carry noise from stepper motors and heater switching, which is coupled into the cable.

                                I have a 1.5m cable between the Duet and PanelDue on my delta, and I get zero error reports.

                                Duet WiFi hardware designer and firmware engineer
                                Please do not ask me for Duet support via PM or email, use the forum
                                http://www.escher3d.com, https://miscsolutions.wordpress.com

                                undefined 1 Reply Last reply 17 Jul 2019, 07:29 Reply Quote 0
                                • Phaedruxundefined
                                  Phaedrux Moderator
                                  last edited by 16 Jul 2019, 17:59

                                  With PanelDue firmware 1.23 I started to get some checksum errors as well. I had previously noticed some screen flicker. So I decided to replace the cable with a new recrimped one and now everything is fine again. No screen flicker, no checksum errors. My frame is grounded as well as the DC- of the PSU.

                                  Perhaps some of the newer features in 1.23 are exacerbating existing poor cabling.

                                  Z-Bot CoreXY Build | Thingiverse Profile

                                  1 Reply Last reply Reply Quote 0
                                  • undefined
                                    bernie-mix @dc42
                                    last edited by 17 Jul 2019, 07:29

                                    @dc42
                                    I have grounded my printer frame with the ground of 220V power outlet. Should I disconnect this grounding and instead connect the frame to the negative of the power supply output? Or must this connection persist and additionally the negative output connect to the frame?

                                    undefined 1 Reply Last reply 17 Jul 2019, 08:59 Reply Quote 0
                                    • undefined
                                      dc42 administrators @bernie-mix
                                      last edited by 17 Jul 2019, 08:59

                                      @bernie-mix said in Attempting to extrude with no tool selected - During Print:

                                      @dc42
                                      I have grounded my printer frame with the ground of 220V power outlet. Should I disconnect this grounding and instead connect the frame to the negative of the power supply output? Or must this connection persist and additionally the negative output connect to the frame?

                                      Unless you use the USB connection regularly, it's best to connect the frame to mains ground and also connect the negative PSU output to mains ground. But if/when you use the USB connection, see https://duet3d.dozuki.com/Wiki/USB_ground_loops.

                                      Duet WiFi hardware designer and firmware engineer
                                      Please do not ask me for Duet support via PM or email, use the forum
                                      http://www.escher3d.com, https://miscsolutions.wordpress.com

                                      1 Reply Last reply Reply Quote 1
                                      • undefined
                                        jaurand @Scachi
                                        last edited by 1 Aug 2019, 13:55

                                        @scachi I finally got around to checking the stepper motor cables. I recrimped my second z motor and bam no more check sum errors. Thank you!

                                        1 Reply Last reply Reply Quote 0
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