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    stepper precision

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    • arhiundefined
      arhi @fcwilt
      last edited by

      @fcwilt said in stepper precision:

      For comparison this is the setup I got:

      https://www.omc-stepperonline.com/closed-loop-stepper-kit/ye-series-1-axis-closed-loop-stepper-cnc-kit-1-2-nm-170oz-in-nema-23-motor-and-driver.html

      Looks like another leadshine clone 🙂

      fcwiltundefined 2 Replies Last reply Reply Quote 1
      • fcwiltundefined
        fcwilt @arhi
        last edited by

        @arhi

        I was curious to see if the S42B units that came with a stepper already attached worked any better.

        So I ordered one.

        And I am VERY happy I did.

        You FAILED to mention the most IMPORTANT part they provide - a nice little 30 mm Yellow Rubber Duck!

        😉

        Frederick

        Printers: a small Utilmaker style, a small CoreXY and a E3D MS/TC setup. Various hotends. Using Duet 3 hardware running 3.4.6

        arhiundefined 1 Reply Last reply Reply Quote 1
        • fcwiltundefined
          fcwilt @arhi
          last edited by

          @arhi said in stepper precision:

          I got my S42B v1.1 today.

          What does the DIP switch on the board control?

          I cannot find any documentation for them.

          Thanks.

          Frederick

          Printers: a small Utilmaker style, a small CoreXY and a E3D MS/TC setup. Various hotends. Using Duet 3 hardware running 3.4.6

          1 Reply Last reply Reply Quote 0
          • alankilianundefined
            alankilian
            last edited by

            @fcwilt

            Documents are here: https://github.com/bigtreetech/BIGTREETECH-S42B-V1.0

            fcwiltundefined 1 Reply Last reply Reply Quote 1
            • arhiundefined
              arhi @fcwilt
              last edited by arhi

              @fcwilt said in stepper precision:

              You FAILED to mention the most IMPORTANT part they provide - a nice little 30 mm Yellow Rubber Duck!

              😄 yes, my kids took all four and they love them 🙂

              but I was not doing a review of S42B as major part of the review would be how the firmware works, how it can be changed etc etc... none of what I tried out

              What does the DIP switch on the board control?

              first two are the microstepping selector
              third is open loop (off), closed loop (on)
              fourth is "enable calibration data write" (on - yes, off -no, basically when off it will not allow you to calibrate)

              I have 1.0, I see 1.1 is available now but I don't see 1.1 firmware on the github

              I'm doing some analysis of the stepping files these days and S42B stepping files just make zero sense, like ZERO sense, something is superbly wrong there, either my reading of the encoder (some crap with profibus) or something else, there's no way s42b can be this bad ... we'r not talking .1degree errors this is serious f*up ... don't have time now to go trough the other files (started with s42b) but I'm sending this encoder to be tested out

              fcwiltundefined 1 Reply Last reply Reply Quote 0
              • fcwiltundefined
                fcwilt @alankilian
                last edited by

                @alankilian said in stepper precision:

                @fcwilt

                Documents are here: https://github.com/bigtreetech/BIGTREETECH-S42B-V1.0

                Thanks - I found them.

                Frederick

                Printers: a small Utilmaker style, a small CoreXY and a E3D MS/TC setup. Various hotends. Using Duet 3 hardware running 3.4.6

                1 Reply Last reply Reply Quote 0
                • fcwiltundefined
                  fcwilt @arhi
                  last edited by fcwilt

                  @arhi said in stepper precision:

                  😄 yes, my kids took all four and they love them 🙂

                  Thanks.

                  The graphs you have generated are very interesting but I have no idea how to interpret them in terms of how printing would be affected.

                  So I am just going to install them on the printer I use for testing just to see if they impact actual printing - for better or worse.

                  I have no expectations - I am just curious.

                  After that I am going to install some of those moderately priced "two piece" setups and see what happens.

                  I may well end up restoring the printer the way it was before these tests.

                  But I'm pretty sure I am going to have some fun - even if only with the little ducks. 😉

                  Frederick

                  Printers: a small Utilmaker style, a small CoreXY and a E3D MS/TC setup. Various hotends. Using Duet 3 hardware running 3.4.6

                  arhiundefined 1 Reply Last reply Reply Quote 0
                  • alankilianundefined
                    alankilian
                    last edited by alankilian

                    @arhi said in stepper precision:

                    something is superbly wrong there

                    The sensor they are using says it can do 0.6-Degree of precision and you've demonstrated results that are close to that. I'm not seeing the problem.

                    Bigtreetech says this when describing their system: "The closed-loop drive can completely overcome the lost step of the open-loop stepping motor, and can also significantly improve the performance of the motor at high speed."

                    They make no claim of being able to control the precise stopped-position of a stepper motor to a fraction of a step like you are expecting.

                    I just think you are trying to use this product in way it is not designed to be used and getting frustrated with it.

                    fcwiltundefined arhiundefined 2 Replies Last reply Reply Quote 1
                    • fcwiltundefined
                      fcwilt @alankilian
                      last edited by

                      @alankilian said in stepper precision:

                      Bigtreetech says this when describing their system: "The closed-loop drive can completely overcome the lost step of the open-loop stepping motor, and can also significantly improve the performance of the motor at high speed."

                      I will let you all know what, if anything, I discover with my "real world" tests.

                      There will be no graphs or math. 😉

                      Frederick

                      Printers: a small Utilmaker style, a small CoreXY and a E3D MS/TC setup. Various hotends. Using Duet 3 hardware running 3.4.6

                      1 Reply Last reply Reply Quote 0
                      • arhiundefined
                        arhi @fcwilt
                        last edited by

                        @fcwilt said in stepper precision:

                        install them on the printer

                        I will be doing the same but not any time soon, some deadlines are ... life ..

                        I have no expectations - I am just curious.

                        I do have expectation that I will learn something and that I'll have fun. Fun is here, learning, not so much but weird things happening always at the end of the day make you learn something 😄

                        1 Reply Last reply Reply Quote 0
                        • arhiundefined
                          arhi @alankilian
                          last edited by arhi

                          @alankilian said in stepper precision:

                          @arhi said in stepper precision:

                          something is superbly wrong there

                          The sensor they are using says it can do 0.6-Degree of precision and you've demonstrated results that are close to that. I'm not seeing the problem.

                          I'm looking at some other data and I'm seeing 10+ degree error .. something is wrong big time just need to figure what pieces (if any) are erroneous and why did I linked them wrong 🙂 ...

                          example, I have a list of values "stepNo, encoderValue, A, B" where:
                          stepNo - every time I do 1 step this one increments (so 0 is before we did any stepping)
                          encoderValue - raw data from encoder
                          A = encoderValue*360/65535 (angle encoder is reading)
                          B = (360/(200*16))*stepNo + "angleForStep0" ("360/200/16 should be angle of a single microstep, I multiply that with how many steps we made and add angle we started at, I assume this is angle we should be at now)

                          but after 80 steps error is more than 2 degrees ... if the movement is that bad this motor would never work on 3d printer so I'm 100% sure something is wrong, just not sure what 😄 ... but either the setup or a standard problem between chair and keyboard

                          0	55060.6		302.4615244	302.4615244
                          1	55061.9		302.4686656	302.5740244
                          2	55079.1		302.5631495	302.6865244
                          3	55095.1		302.6510414	302.7990244
                          4	55113.2		302.7504692	302.9115244
                          5	55123		302.804303	303.0240244
                          6	55143.6		302.917464	303.1365244
                          7	55156.9		302.9905241	303.2490244
                          8	55175		303.0899519	303.3615244
                          9	55189.7		303.1707027	303.4740244
                          10	55205.1		303.2552987	303.5865244
                          11	55224.6		303.362417	303.6990244
                          12	55240.1		303.4475624	303.8115244
                          13	55264		303.578851	303.9240244
                          14	55285.5		303.6969558	304.0365244
                          15	55288.5		303.7134356	304.1490244
                          16	55315.2		303.8601053	304.2615244
                          17	55319.3		303.8826276	304.3740244
                          18	55348		304.0402838	304.4865244
                          19	55351.1		304.0573129	304.5990244
                          20	55381		304.221561	304.7115244
                          21	55384.3		304.2396887	304.8240244
                          22	55407.6		304.3676814	304.9365244
                          23	55423.9		304.4572213	305.0490244
                          24	55439.7		304.5440146	305.1615244
                          25	55454.2		304.6236667	305.2740244
                          26	55466.4		304.6906844	305.3865244
                          27	55479.3		304.7615473	305.4990244
                          28	55495.3		304.8494392	305.6115244
                          29	55504.7		304.9010758	305.7240244
                          30	55526.4		305.0202792	305.8365244
                          31	55538.6		305.0872969	305.9490244
                          32	55560.7		305.2086976	306.0615244
                          33	55576.5		305.295491	306.1740244
                          34	55597.5		305.4108492	306.2865244
                          35	55618.2		305.5245594	306.3990244
                          36	55621.9		305.5448844	306.5115244
                          37	55651.3		305.7063859	306.6240244
                          38	55653		305.7157244	306.7365244
                          39	55684.9		305.890959	306.8490244
                          40	55699.8		305.9728084	306.9615244
                          41	55701		305.9794003	307.0740244
                          42	55719.8		306.0826734	307.1865244
                          43	55737.4		306.1793545	307.2990244
                          44	55754.3		306.2721904	307.4115244
                          45	55766.6		306.3397574	307.5240244
                          46	55781.2		306.4199588	307.6365244
                          47	55797.2		306.5078508	307.7490244
                          48	55815.5		306.6083772	307.8615244
                          49	55828.2		306.6781415	307.9740244
                          50	55841.6		306.751751	308.0865244
                          51	55857.4		306.8385443	308.1990244
                          52	55874.6		306.9330282	308.3115244
                          53	55889.3		307.0137789	308.4240244
                          54	55919.6		307.1802243	308.5365244
                          55	55938.1		307.2818494	308.6490244
                          56	55941		307.2977798	308.7615244
                          57	55969.5		307.4543374	308.8740244
                          58	55971		307.4625772	308.9865244
                          59	56000.2		307.6229801	309.0990244
                          60	56003.5		307.6411078	309.2115244
                          

                          S42B-ClosedLoop-16mstep-FixedCoupling-3220-3220.xlsx

                          A Former User? alankilianundefined 2 Replies Last reply Reply Quote 0
                          • A Former User?
                            A Former User @arhi
                            last edited by A Former User

                            @arhi

                            Thanks for posting the values also with the "```" -code brackets here because there are so many virus for excel so I rather copy and past your plane values in my own program, and tada:

                            9bfc74dc-f221-4b98-9ba4-fd4c31c4a485-grafik.png

                            So judjing by the picture I would vote for your 2nd suggestion, that the problem sits somewhere between the chair and computer 😅 (unless of course there was another problem here on my side between my chair and computer 😅 )

                            -> Looks like your error is a constant drift "apart" so something e.g. wrong in your calc... OR maybe somthing wrong how you issue the stp/dir/en and how the motor/driver-combo is set up

                            arhiundefined 1 Reply Last reply Reply Quote 0
                            • arhiundefined
                              arhi @A Former User
                              last edited by

                              @LB said in stepper precision:

                              so many virus for excel

                              no macros in this so should be safe, I normally have that disabled in excel.. I use open/libre office since they came out almost exclusively but when I need graphs with many numbers I run excell as calc is dog slow with those 😞

                              here are the "safe" files

                              S42B-ClosedLoop-16mstep-FixedCoupling-3220-3220.csv
                              S42B-ClosedLoop-16mstep-FixedCoupling-3220-3220.ods

                              So judjing by the picture I would vote for your 2nd suggestion, that the problem sits somewhere between the chair and computer 😅 (unless of course there was another problem here on my side between my chair and computer 😅 )

                              exactly the same as what I got, but if you are using my calculation it's expected 🙂 if you used only the same input data (first two columns) and made the calculation yourself and came to the same conclusion...

                              -> Looks like your error is a constant drift "apart" so something e.g. wrong in your calc... OR maybe somthing wrong how you issue the stp/dir/en and how the motor/driver-combo is set up

                              something is wrong 100% as there's no way something like this would work in a printer with an error like this so ... either "microstepping" of 1/16 that I assumed is wrong (as it's the question of what the darn thing reads, a dip or menu) or my math is wrong or ... no idea at this time

                              1 Reply Last reply Reply Quote 0
                              • alankilianundefined
                                alankilian @arhi
                                last edited by

                                This post is deleted!
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                                • alankilianundefined
                                  alankilian
                                  last edited by

                                  I would go with simple first to validate your experiment.

                                  Skip the closed-loop mode completely, set for full steps and do 200 steps and see if you get the same encoder reading.

                                  Do 200 steps, encoder read, 200 steps, encoder read.

                                  If you cannot get the same (+/-2) reading, then there's something to look at.

                                  arhiundefined 1 Reply Last reply Reply Quote 0
                                  • arhiundefined
                                    arhi @alankilian
                                    last edited by

                                    @alankilian said in stepper precision:

                                    Skip the closed-loop mode completely, set for full steps and do 200 steps and see if you get the same encoder reading.

                                    I have the file with "less" steps but I have no clue "how much exactly" as source and documentation does not coincide so probably 1/4 steps

                                    S42B does not support full step

                                    2a8e88ef-8116-4551-a0b3-7172a792e8f0-image.png

                                    so I'll concentrate on TMC2088 driver as this one is just too ...

                                    1 Reply Last reply Reply Quote 0
                                    • arhiundefined
                                      arhi
                                      last edited by

                                      raw data that "should" make sense

                                      TMC2208-OpenLoop-JK42HS48-1684-01-halfstep.csv

                                      1 Reply Last reply Reply Quote 0
                                      • arhiundefined
                                        arhi
                                        last edited by

                                        something is wrong in my math here... look how straight these two lines are only different angle .. maybe it should be /65536 not /65535

                                        90bd6f39-5eaf-49ee-924a-b2e7378d9d7d-image.png

                                        1 Reply Last reply Reply Quote 0
                                        • alankilianundefined
                                          alankilian
                                          last edited by

                                          Yes, the encoder counts 65536 steps per revolution.

                                          1 Reply Last reply Reply Quote 1
                                          • arhiundefined
                                            arhi
                                            last edited by

                                            damn

                                            now they align 😄

                                            3806454e-8161-47c8-ad4c-b92b4b1b0c01-image.png

                                            error is rather big still but.. at least not as messed up as with /65535 😄

                                            61f888e4-979b-4f84-b686-f2eaa8cc044e-image.png

                                            mendenmhundefined A Former User? 2 Replies Last reply Reply Quote 1
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