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    Duet3 doesn't always heat hotend

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    • BlueDustundefined
      BlueDust @Phaedrux
      last edited by BlueDust

      @Phaedrux
      I have a lot of config currently commented out as I still have to add my 2nd 1LC board and attach my 2nd hotend to it for IDEX.

      ; Configuration file for Duet 3 (firmware version 3)
      ; executed by the firmware on start-up
      ;
      ; generated by RepRapFirmware Configuration Tool v3.2.1 on Sun Jan 10 2021 20:45:03 GMT-0500 (Eastern Standard Time)
      
      ; General preferences
      G90                                                   ; send absolute coordinates...
      M83                                                   ; ...but relative extruder moves
      M550 P"Duet 3"                                        ; set printer name
      
      ; Drives
      ;M569 P0.0 S1                                          ; physical drive 0.0 goes forwards
      M569 P0.0 S0                                       
      ;M569 P10.0 S0  
      M569 P0.3 S0  
      M569 P0.1 S1                                          ; physical drive 0.1 goes forwards
      M569 P0.2 S1                                          ; physical drive 0.2 goes forwards
      M569 P10.0 S1                                        ; physical drive 121.0 goes forwards
      ;M569 P11.0 S1                                        ; physical drive 122.0 goes forwards - Right Extruder
      
      ;M584 X0.0 Y0.1 Z0.2 E10.0                      		; set drive mapping
      M584 X0.1 U0.4 Y0.5 Z0.0 E10.0:11.0
      ;M584 X0.0 Y0.1 Z0.2 E10.0:11.0                      ; set drive mapping - Right Extruder
      M350 X16 U16 Y16 Z16 E16:16 I1                            ; configure microstepping with interpolation
      M92 X160.00 U160 Y160.00 Z800.00 E830.9:830.9           ; set steps per mm
      M566 X400.00 U400 Y400.00 Z40.00 E1000.00:1000.00            ; set maximum instantaneous speed changes (mm/min)
      M203 X4000.00 U4000 Y4000.00 Z200.00 E1200.00:1200.00       ; set maximum speeds (mm/min)
      M201 X400.00 U400 Y400.00 Z40.00 E1000.00:1000.00            ; set accelerations (mm/s^2)
      M906 X1000 U1000 Y1000 Z1800 E1000:1000 I30                      ; set motor currents (mA) and motor idle factor in per cent
      M84 S30                                               ; Set idle timeout
      
      ; Axis Limits
      M208 X-53 U0 Y0 Z0 S1                                      ; set axis minima
      M208 X300 U353 Y300 Z370 S0                                ; set axis maxima
      
      ; Endstops
      M574 X1 S3                                            ; configure sensorless endstop for low end on X
      M574 U1 S3 
      M574 Y1 S3                                            ; configure sensorless endstop for low end on Y
      M574 Z1 S2                                            ; configure Z-probe endstop for low end on Z
      
      ; Z-Probe
      M950 S0 C"10.io0.out"                                ; create servo pin 0 for BLTouch
      ;M950 S4 C"10.io0.out"
      ;M558 P9 C"^10.io0.in" H5 F120 T6000                  ; set Z probe type to bltouch and the dive height + speeds
      ;M558 P9 C"^10.io0.in" H5 F100 R0.2 T6000 A5 B0 
      M558 P9 C"^10.io0.in" H5 F100 R0.2 T6000 A5 B1 
      ;G31 P500 X0 Y0 Z2.5                                   ; set Z probe trigger value, offset and trigger height
      G31 P500 X-30 Y-12 Z3.58  
      ;M557 X15:275 Y15:275 S20                              ; define mesh grid
      M557 X30:270 Y30:270 P2
      
      ; Heaters
      M308 S0 P"10.temp0" Y"thermistor" T100000 B4138      ; configure sensor 0 as thermistor on pin 121.temp0
      M950 H0 C"10.out0" T0                                ; create nozzle heater output on 121.out0 and map it to sensor 0
      M307 H0 B0 S1.00                                      ; disable bang-bang mode for heater  and set PWM limit
      M143 H0 S280                                          ; set temperature limit for heater 0 to 100C
      
      ;M308 S1 P"11.temp0" Y"thermistor" T100000 B4138      ; configure sensor 1 as thermistor on pin 122.temp0
      ;M950 H1 C"11.out0" T1                                ; create nozzle heater output on 122.out0 and map it to sensor 1
      ;M307 H1 B0 S1.00                                      ; disable bang-bang mode for heater  and set PWM limit
      ;M143 H1 S280                                          ; set temperature limit for heater 1 to 280C
      
      M308 S2 P"temp2" Y"thermistor" T100000 B4138          ; configure sensor 2 as thermistor on pin temp3
      M950 H2 C"out3" T2                                    ; create bed heater output on out3 and map it to sensor 2
      M307 H2 B0 S1.00                                      ; disable bang-bang mode for the bed heater and set PWM limit
      M140 H2                                               ; map heated bed to heater 2
      M143 H2 S100                                          ; set temperature limit for heater 2 to 280C
      
      M572 D0:1 S0.07											; Pressure Advanced for extruders 0 and 1
      
      ; Fans
      M950 F0 C"10.out1" Q500                              ; create fan 0 on pin 121.out1 and set its frequency
      M106 P0 C"PartFanLeft" S0 H-1                         ; set fan 0 name and value. Thermostatic control is turned off
      M950 F1 C"10.out2" Q500                              ; create fan 1 on pin 121.out2 and set its frequency
      M106 P1 C"HotendFanLeft" S1 H0 T40                    ; set fan 1 name and value. Thermostatic control is turned on
      
      ;M950 F2 C"11.out1" Q500                              ; create fan 2 on pin 122.out1 and set its frequency
      ;M106 P2 C"PartFanRight" S0 H-1                        ; set fan 2 name and value. Thermostatic control is turned off
      ;M950 F3 C"11.out2" Q500                              ; create fan 3 on pin 122.out2 and set its frequency
      ;M106 P3 C"HotendFanRight" S1 H1 T40                   ; set fan 3 name and value. Thermostatic control is turned on
      
      ; Tools
      M563 P0 S"LeftExtruder" D0 H0 F0                      ; define tool 0
      G10 P0 X0 Y0 Z0                                       ; set tool 0 axis offsets
      G10 P0 R0 S0                                          ; set initial tool 0 active and standby temperatures to 0C
      
      ;M563 P1 S"RightExtruder" D1 H1 F2                     ; define tool 1
      ;G10 P1 X0 Y0 Z0                                       ; set tool 1 axis offsets
      ;G10 P1 R0 S0                                          ; set initial tool 1 active and standby temperatures to 0C
      
      ;M563 P2 S"Copy" D0:1 H1:2 F0:2                        ; define tool 2
      ;G10 P2 X0 Y0 Z0                                       ; set tool 2 axis offsets
      ;G10 P2 R0 S0                                          ; set initial tool 2 active and standby temperatures to 0C
      ;M568 P2 S1                                            ; enable mixing for tool 2
      ;M567 P2 E0.5:0.5                                      ; set mixing ratios for tool 2
      
      ;M563 P3 S"Mirror" D0:1 H1:2 F0:2                      ; define tool 3
      ;G10 P3 X0 Y0 Z0                                       ; set tool 3 axis offsets
      ;G10 P3 R0 S0                                          ; set initial tool 3 active and standby temperatures to 0C
      ;M568 P3 S1                                            ; enable mixing for tool 3
      ;M567 P3 E0.5:0.5                                      ; set mixing ratios for tool 3
      
      ; Custom settings are not defined
      
      ; Miscellaneous
      M575 P1 S1 B57600                                     ; enable support for PanelDue
      M501                                                  ; load saved parameters from non-volatile memory
      M911 S10 R11 P"M913 X0 U0 Y0 G91 M83 G1 Z3 E-5 F1000" ; set voltage thresholds and actions to run on power loss
      ;T0                                                    ; select first tool
      
      
      

      Not that I think it matters, but do have a M116 command in there.... But also sharing my Auto Ready Macro I run before each print. (originally created for and copied from another printer running on a Duet2) This macro does work most of the time on the Duet3, and everytime on Duet2 (still running on 2.x)

      M290 R0 S0			;Clear Baby Stepping
      
      M140 R60 S60 		;Bed Temp
      T0					;Enable Hotend - Active.
      G10 P0 R130 S150	;Hotend Temp
      M116 				;Wait for heater teamps
      
      G28					;Home
      G28
      
      G29					;Auto Compensation
      
      G0 X-100 U400 Y-100 Z25 F6000		;Go here, this fast
      
      G10 P0 R130 S200
      M140 R60 S70
      
      M290 S-0.10			;Baby Stepping
      

      Fun, that 3 letter word with "u" in the middle.

      1 Reply Last reply Reply Quote 0
      • BlueDustundefined
        BlueDust @engikeneer
        last edited by

        @engikeneer said in Duet3 doesn't always heat hotend:

        tfree0

        ; tfree0.g
        ; called when tool 0 is freed
        ;
        ; generated by RepRapFirmware Configuration Tool v3.1.4 on Sun Nov 15 2020 19:29:35 GMT-0500 (Eastern Standard Time)
        
        ;Duet IDEX Example Code
        M83 ; relative extruder movement
        ;G1 E-2 F3600 ; retract 2mm
        M106 S0           ; turn off our print cooling fan
        G91 ; relative axis movement
        G1 Z3 F500 ; up 3mm
        G90 ; absolute axis movement
        ;G1 S2 X-52 F6000 ; park the X carriage at -52mm
        G1 H2 X-52 F6000 ; park the X carriage at -52mm
        
        ; tfree1.g
        ; called when tool 1 is freed
        ;
        ; generated by RepRapFirmware Configuration Tool v3.1.4 on Sun Nov 15 2020 19:29:35 GMT-0500 (Eastern Standard Time)
        
        ;Duet IDEX Example Code
        M83 ; relative extruder movement
        ;G1 E-2 F3600 ; retract 2mm
        M106 S0           ; turn off our print cooling fan
        G91 ; relative axis movement
        G1 Z3 F500 ; up 3mm
        G90 ; absolute axis movement
        ;G1 S2 U248 F6000 ; park the U carriage at +248mm
        G1 H2 U248 F6000 ; park the U carriage at +248mm
        

        Fun, that 3 letter word with "u" in the middle.

        1 Reply Last reply Reply Quote 0
        • Phaedruxundefined
          Phaedrux Moderator
          last edited by

          Can you try adding G4 S2 near the start of your config.g? This will add a 2 second pause to give the boards time to initialize before commands are sent.

          Z-Bot CoreXY Build | Thingiverse Profile

          BlueDustundefined 1 Reply Last reply Reply Quote 1
          • BlueDustundefined
            BlueDust @Phaedrux
            last edited by BlueDust

            @Phaedrux said in Duet3 doesn't always heat hotend:

            add a 2 second pause to give the boards time to initialize before commands are sent

            Added it. It seems to only occur 20% of the time. I will follow up after a few prints.
            Any idea why the Duet3 doesn't give an error for thermal protection? I know the hotend isn't actually heating up at all, and I assume something in the logic seems to know that, otherwise it would have. But I wonder if there is an odd glitch or edge case where the thermal protection may fail.

            Thanks for the help!

            Fun, that 3 letter word with "u" in the middle.

            dc42undefined 1 Reply Last reply Reply Quote 0
            • dc42undefined
              dc42 administrators @BlueDust
              last edited by

              @BlueDust said in Duet3 doesn't always heat hotend:

              Any idea why the Duet3 doesn't give an error for thermal protection? I know the hotend isn't actually heating up at all, and I assume something in the logic seems to know that, otherwise it would have. But I wonder if there is an odd glitch or edge case where the thermal protection may fail.

              The thermal protection is handed on the board with the heater; so if it doesn't execute the heating command for any reason, protection won't cut in.

              Duet WiFi hardware designer and firmware engineer
              Please do not ask me for Duet support via PM or email, use the forum
              http://www.escher3d.com, https://miscsolutions.wordpress.com

              1 Reply Last reply Reply Quote 1
              • BlueDustundefined
                BlueDust
                last edited by

                @Phaedrux

                It happened again. It says Busy and doesn't react to any clicks on Heater0.
                Also, appears it is still trying to wait for the hotend to reach the set temp as the Macro is still in process.
                e99d38ee-5880-48dd-8892-846e2582bdf1-image.png

                I will keep the Duet3 in this state for a little while in hopes you are able to respond and have anything you would like me to do before I hit Emergency Stop and start the next print.

                bdb5c543-2318-43ab-abf0-609fa05ebbd2-image.png

                ; generated by RepRapFirmware Configuration Tool v3.2.1 on Sun Jan 10 2021 20:45:03 GMT-0500 (Eastern Standard Time)
                
                ; General preferences
                G4 S2   			;adds a 2 second pause to give the boards time to initialize before commands are sent.  May fix random hotend not heating up
                
                G90                                                   ; send absolute coordinates...
                M83                                                   ; ...but relative extruder moves
                M550 P"Duet 3"                                        ; set printer name
                
                
                M122
                === Diagnostics ===
                RepRapFirmware for Duet 3 MB6HC version 3.2.2 running on Duet 3 MB6HC v1.01 or later (SBC mode)
                Board ID: 08DJM-956L2-G43S4-6JTDJ-3SD6S-9S5YD
                Used output buffers: 1 of 40 (18 max)
                === RTOS ===
                Static ram: 149788
                Dynamic ram: 62796 of which 104 recycled
                Never used RAM 146144, free system stack 178 words
                Tasks: Linux(ready,101) HEAT(blocked,297) CanReceiv(blocked,824) CanSender(blocked,371) CanClock(blocked,352) TMC(blocked,50) MAIN(running,1183) IDLE(ready,19)
                Owned mutexes: Telnet(MAIN)
                === Platform ===
                Last reset 00:09:44 ago, cause: power up
                Last software reset at 2021-03-11 21:55, reason: User, none spinning, available RAM 145852, slot 2
                Software reset code 0x0012 HFSR 0x00000000 CFSR 0x00000000 ICSR 0x0044a000 BFAR 0x00000000 SP 0x00000000 Task Linu Freestk 0 n/a
                Error status: 0x00
                Aux0 errors 0,0,0
                Aux1 errors 0,0,0
                MCU temperature: min 9.9, current 28.9, max 29.1
                Supply voltage: min 24.0, current 24.0, max 24.1, under voltage events: 0, over voltage events: 0, power good: yes
                12V rail voltage: min 12.1, current 12.2, max 12.2, under voltage events: 0
                Driver 0: position 0, standstill, reads 2086, writes 14 timeouts 0, SG min/max 0/0
                Driver 1: position 0, standstill, reads 2086, writes 14 timeouts 0, SG min/max 0/0
                Driver 2: position 0, standstill, reads 2089, writes 11 timeouts 0, SG min/max 0/0
                Driver 3: position 0, standstill, reads 2089, writes 11 timeouts 0, SG min/max 0/0
                Driver 4: position 0, standstill, reads 2086, writes 14 timeouts 0, SG min/max 0/0
                Driver 5: position 0, standstill, reads 2086, writes 14 timeouts 0, SG min/max 0/0
                Date/time: 2021-03-12 08:59:09
                Slowest loop: 54.70ms; fastest: 0.03ms
                === Storage ===
                Free file entries: 10
                SD card 0 not detected, interface speed: 37.5MBytes/sec
                SD card longest read time 0.0ms, write time 0.0ms, max retries 0
                === Move ===
                DMs created 125, maxWait 0ms, bed compensation in use: none, comp offset 0.000
                === MainDDARing ===
                Scheduled moves 0, completed moves 0, hiccups 0, stepErrors 0, LaErrors 0, Underruns [0, 0, 0], CDDA state -1
                === AuxDDARing ===
                Scheduled moves 0, completed moves 0, hiccups 0, stepErrors 0, LaErrors 0, Underruns [0, 0, 0], CDDA state -1
                === Heat ===
                Bed heaters = 2 -1 -1 -1 -1 -1 -1 -1 -1 -1 -1 -1, chamberHeaters = -1 -1 -1 -1
                Heater 0 is on, I-accum = 0.0
                Heater 2 is on, I-accum = 0.0
                === GCodes ===
                Segments left: 0
                Movement lock held by HTTP
                HTTP* is doing "M116" in state(s) 0 0, running macro
                Telnet* is doing "M122" in state(s) 0
                File is idle in state(s) 0
                USB is idle in state(s) 0
                Aux is idle in state(s) 0
                Trigger* is idle in state(s) 0
                Queue is idle in state(s) 0
                LCD is idle in state(s) 0
                SBC is idle in state(s) 0
                Daemon is idle in state(s) 0
                Aux2 is idle in state(s) 0
                Autopause is idle in state(s) 0
                Code queue is empty.
                === CAN ===
                Messages queued 2251, send timeouts 0, received 6684, lost 0, longest wait 2ms for reply type 6049, free buffers 48
                === SBC interface ===
                State: 4, failed transfers: 0
                Last transfer: 2ms ago
                RX/TX seq numbers: 20017/20017
                SPI underruns 0, overruns 0
                Number of disconnects: 0, IAP RAM available 0x2c884
                Buffer RX/TX: 72/352-0
                === Duet Control Server ===
                Duet Control Server v3.2.2
                HTTP:
                Buffered code: M116 ;Wait for heater teamps
                Buffered code: G28 ;Home
                Buffered code: G28
                Buffered code: G29 ;Auto Compensation
                Buffered code: G0 X-100 U400 Y-100 Z25 F6000 ;Go here, this fast
                Buffered code: G10 P0 R130 S200
                Buffered code: M140 R60 S70
                Buffered code: M290 S-0.10 ;Baby Stepping
                ==> 280 bytes
                Executing macro 0:/macros/Auto Ready Printer, started by M98 P"0:/macros/Auto Ready Printer"
                > Next stack level
                Pending code: T-1
                Pending code: T-1
                Code buffer space: 3744
                Configured SPI speed: 8000000 Hz
                Full transfers per second: 0.50
                Maximum length of RX/TX data transfers: 3024/960
                ok
                

                Fun, that 3 letter word with "u" in the middle.

                1 Reply Last reply Reply Quote 0
                • dc42undefined
                  dc42 administrators
                  last edited by

                  What are the responses if you send M308 S0 and then M950 H0 ?

                  What does M122 B10 respond with this time?

                  Duet WiFi hardware designer and firmware engineer
                  Please do not ask me for Duet support via PM or email, use the forum
                  http://www.escher3d.com, https://miscsolutions.wordpress.com

                  BlueDustundefined 1 Reply Last reply Reply Quote 0
                  • BlueDustundefined
                    BlueDust @dc42
                    last edited by

                    @dc42
                    Trying to send M308 S0... Waited a few minutes and it still hasn't completed.
                    ef75867c-92f5-4adc-9112-897605bfe6d6-image.png

                    M122 B10
                    Diagnostics for board 10:
                    Duet TOOL1LC firmware version 3.2 (2021-01-05)
                    Bootloader ID: SAMC21 bootloader version 2.2 (2021-01-16b1)
                    Never used RAM 4012, free system stack 96 words
                    HEAT 90 CanAsync 89 CanRecv 83 TMC 54 MAIN 218 AIN 64
                    Last reset 02:30:32 ago, cause: power up
                    Last software reset data not available
                    Driver 0: position 0, 830.9 steps/mm, standstill, SG min/max 0/0, read errors 0, write errors 0, ifcnt 13, reads 59793, writes 13, timeouts 0, DMA errors 0
                    Moves scheduled 0, completed 0, in progress 0, hiccups 0
                    No step interrupt scheduled
                    VIN: 23.8V
                    MCU temperature: min 20.7C, current 36.2C, max 36.6C
                    Ticks since heat task active 39, ADC conversions started 8996572, completed 8996571, timed out 0
                    Last sensors broadcast 0x00000001 found 1 42 ticks ago, loop time 0
                    CAN messages queued 108066, send timeouts 0, received 81195, lost 0, free buffers 36
                    ok
                    

                    Fun, that 3 letter word with "u" in the middle.

                    1 Reply Last reply Reply Quote 0
                    • dc42undefined
                      dc42 administrators
                      last edited by dc42

                      Try reloading DWC (i.e. browser tab refresh), then send the M308 command again.

                      Duet WiFi hardware designer and firmware engineer
                      Please do not ask me for Duet support via PM or email, use the forum
                      http://www.escher3d.com, https://miscsolutions.wordpress.com

                      BlueDustundefined 1 Reply Last reply Reply Quote 0
                      • BlueDustundefined
                        BlueDust @dc42
                        last edited by

                        @dc42
                        No change.

                        42ec6b17-a633-40d1-b79a-9c3aebb1bdb9-image.png

                        Fun, that 3 letter word with "u" in the middle.

                        1 Reply Last reply Reply Quote 0
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