Prints are warping

TRATOON

@alankilian My initial layer layer height is 0.3, what should I change it to. I am using a 0.4mm nozzle, with a .25 layer height on the rest of the layers.

TRATOON

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alankilian

@tratoon

I use 0.3mm as my layer height also, but I use the "Z babystep" function to lower the printhead until I get the first layer really squooshed into the bed. I don't know what the actual height is.

So the printer is extruding as though the print head is 0.3mm away from the bed, but I'm maybe 0.15 or 0.1mm away, so it squooshes out and really attaches to the bed.

Also, it makes an "elephant foot" which doesn't bother me if I can get the print to stop peeling.

I only use this for prints that are not behaving well and are peeling.

TRATOON

@alankilian OK, thank you I will go pick up the PEI plate from Microcenter today and let you know if it works.

downshift64

@tratoon first thing i always do when prints dont want to stick is wash the bed with hot water and dawn dish soap

TRATOON

@alankilian I installed the PEI Sheet, but the bed is very unlevel and adjusting crews won't cut it. Therefore, my Z-Offset varies and I get under extrusion and over extrusion, which causes problems with my filament sensor and clogs my extruder. I will attach a height map.

PDBeal

@tratoon One thing that may help, your build surface looks rather thick in the pictures. I assume it is either a piece of glass or something similar. I'm also assuming it is sitting on the stock heatbed. If your parts are beginning to peel up at the corners, I would highly suggest increasing your bed temperature. I know you said you were printing at 60C heatbed, but if my assumptions are correct that temperature is underneath your build surface at the heated bed itself. Your build plate surface is probably not at 60C due to heat loss. Generally speaking, your heatbed should be at or near the glass transition temperature of the material you are printing. Depending on the brand of PLA, sometimes this is 60C others are higher. I have found 70C works very well when I use eSun PLA+. So I would recommend you increase your heatbed to 70C or even 75C to compensate for the thick build plate and see if you see any improvements.

Personally, I detest using any sort of glue or hairspray or brim when most times a clean build plate and a hot build plate will make for great bed adhesion assuming you don't have external factors cooling stuff off before the print is finished.

TRATOON

@pdbeal Thank you I never thought of that

infiniteloop

@tratoon

I will attach a height map.

Is this a plot of the Swiss alps? You use a grid with about 30 probing points - use a narrow mesh with 300 - 400 points instead. Maybe you have to lower the probing speed, too (that is the F parameter of your M591 GCode).

Norder

@tratoon
Oh you fat egg... that's extreme.
On one of the photos the tip of the BLTouch looks a bit bent, does the BLTouch work correctly or does it sometimes get stuck?

You have 25 measuring points, I have 36.
In my opinion, more measuring points will not bring you to your goal, because there must be a problem here that should be eliminated.
Is it a magnetic pressure plate?
The BLTouch works with a HAL sensor that reacts to magnetic fields.

A good tip posted here is to slow down the speed of the BLTouch.
0.9° stepper motors also make the BLTouch a little more accurate, which I could clearly see from the measurement data on my printer.
For several years I have mounted the Duet3D IR Probe, which has a more accurate measurement repetition.

I would be interested in a photo of your new printing plate and the ; Z Probe Part of your config.g file.
And a bit more of the heightmap screenshot would have been good to see the determined values next to the image.

Google Translate
----- Original Text -----

Ach Du dickes Ei... das ist ja mal extrem.
Auf einem der Fotos sieht die Spitze des BLTouch etwas verbogen aus, funktioniert der BLTouch Fehlerfrei oder bleibt er manches mal stecken ?

Du hast 25 Messpunkte, bei mir sind es 36.
Mehr Messpunkte werden Dich meiner Meinung nach nicht ans Ziel bringen, denn hier muss ein Problem vorliegen welches beseitigt werden sollte.
Ist es eine magnetische Druckplatte ?
Der BLTouch funktioniert mit einem HAL-Sensor der auf Magnetfelder reagiert.

Ein guter Tipp der hier gepostet wurde ist die Geschwindigkeit des BLTouch zu verringern.
0,9° Stepper Motoren machen den BLTouch auch noch etwas genauer, dass konnte ich bei meinem Drucker anhand der Messdaten deutlich erkennen.
Seit einigen Jahren habe ich den Duet3D IR Probe montiert, der nochmal eine genauere Messwiederholung hat.

Ein Foto Deiner neuen Druckplatte würde mich interessieren und den ; Z Probe Teil Deiner config.g Datei.
Und etwas mehr vom Heightmap Screenshot wäre gut gewesen um die ermittelten Werte zu sehen die neben dem Bild stehen.

TRATOON

@günter-jibben I fixed the bent BL Touch and this height map is after the replacement tip. Also, I just installed a magnetic PEI sheet and the height map for the PEI sheet and Glass plate look similar. MY Z-Probe config:

M950 S0 C"exp.heater3"                                 ; create servo pin 0 for BLTouch
M558 P9 C"^zprobe.in" H5 F1800 T12000                  ; set Z probe type to bltouch and the dive height + speeds
G31 P500 X-41 Y-2 Z.64                             ; set Z probe trigger value, offset and trigger height, 1.7 for 0.6mm Nozzle, 2,32,0.631
M557 X35:275 Y35:295 S50

TRATOON

@infiniteloop I don't think I have enough space for 300-400 points.

TRATOON

@infiniteloop @Günter-Jibben Updated height map, where I changed the F parameter to 600 instead of 1800

TRATOON

@tratoon Reduced probing points

TRATOON

@tratoon Keep in mind my build plate used to be level before I installed a magnetic sheet and PEI Sheet, so maybe the magnetic sheet cuased issues? I'm not sure.

TRATOON

@tratoon Increased number of probe points:

infiniteloop

@tratoon said in Prints are warping:

I don't think I have enough space for 300-400 points.

Sure you have. Just narrow your mesh down. Have a look at the documentation to see how to do this:

Here's M557. With the X and Y parameters, you define the size of the probing area, with S, you set the probe point spacing. Alternatively, you use P to set the number of points to probe on both axes.

infiniteloop

@tratoon said in Prints are warping:

Increased number of probe points:

The graph doesn't represent your bed. Instead, the sawtooth pattern reveals mechanical problems with your motion system. The first thing to do is to lower speeds of all movements.

Th0mpy

Does the gantry or bed move in the Y axis? I agree, it really seems repetitive and I'm wondering if you have some shmutz (or a bad bearing) on the at least one wheel, which hits every time it makes a revolution. The fact that it more or less tapers on one side would indicate that one side of the bed/gantry is lifting up a little when it hits that point.

Norder

@tratoon said in Prints are warping:

@günter-jibben I fixed the bent BL Touch and this height map is after the replacement tip. Also, I just installed a magnetic PEI sheet and the height map for the PEI sheet and Glass plate look similar. MY Z-Probe config:
M950 S0 C"exp.heater3"                                 ; create servo pin 0 for BLTouch
M558 P9 C"^zprobe.in" H5 F1800 T12000                  ; set Z probe type to bltouch and the dive height + speeds
G31 P500 X-41 Y-2 Z.64                             ; set Z probe trigger value, offset and trigger height, 1.7 for 0.6mm Nozzle, 2,32,0.631
M557 X35:275 Y35:295 S50 

F1800 is way too fast.
I would change it to F120 and maybe try F200:120 as well.
You should not go over F120 in the second measurement.
My speed is at F60.
The MBL takes longer, but it also becomes more accurate in the measurements, the repeatability is increased, and that's what matters.

You can also enforce a tolerance between the first measurement and the second measurement.
To do this, add the parameters A and S to the M558 line.
The standard value is S0.03, which means that the difference between the first and second measurement must not be more than 0.03mm, otherwise the measurement is repeated.
And parameter A says how often it can be repeated.
If A3 is there, then after the 3rd measurement, this tolerance of 0.03mm would not be reached, an error would be displayed and the measurement would be aborted.

The BLTouch should also calm down a bit before each measurement from driving from measurement point to measurement point.
The parameter R is responsible for this (R0.4 would be a rest time of 0.4 seconds).

Your command line could then look like this...
M558 P9 C"^zprobe.in" H5 F200:120 T12000 A3 S0.03 R0.4

If you stay with 36 measuring points, it should be completely sufficient.
Sorry @infiniteloop but I think 400 measuring points (With a print bed size of 350x350mm) is absolute overkill

The weird thing about all your heightmaps is this jagged pattern in the Y direction.
Whether with 3, 5 or 13 measuring points... it's always an up and down.
Very strange.
A print surface cannot change like that, so the problem is not with the print surface but with the BLTouch or its setting (or a mechanical problem as mentioned here).
The measurements taken from left to right are ALWAYS higher than the measurements taken from right to left.
Also check all screws for tightness and a good belt tension of your printer.
Adjust the rollers on the print head meticulously so that the print head has no play.

set Z probe trigger value, offset and trigger height, 1.7 for 0.6mm Nozzle

You shouldn't do that, i.e. use the previously measured height again when changing the nozzle.
After every nozzle change, you should measure the Z offset again.
A comment from me may help you further by explaining how I do it with the help of macros.

These macros can later be used to level the printing plate manually using the BLTouch without having to put anything between the nozzle and the printing bed.
Start the macro and set the bed level screws based on the measured values displayed on the screen, the closer to 0,000mm the more precisely the level screw has been set.

Click here for the comment... Click me
VERY IMPORTANT ! You just have to adjust the macros on your printer.

Google Translate
----- Original Text -----

F1800 ist viel zu schnell.
Ich würde es auf F120 ändern und eventuell auch F200:120 ausprobieren.
Über F120 bei der zweiten Messung solltest Du nicht gehen.
Meine Geschwindigkeit liegt bei F60.
Das MBL dauert zwar länger aber es wird auch genauer in den Messungen, die Wiederholgenauigkeit wird erhöht, und darauf kommt es an.

Du kannst auch eine Toleranz zwischen der ersten Messung und der zweiten Messung erzwingen.
Dazu fügst Du den Parameter A und S in die M558 Zeile mit ein.
Der Standartwert ist S0,03 der aussagt dass zwischen der ersten und der zweiten Messung nicht mehr als 0,03mm Unterschied liegen darf, ansonsten wird die Messung wiederholt.
Und wie oft Wiederholt werden darf, sagt der Parameter A aus.
Steht dort A3 dann würde nach der 3. Messung die diese Tolleranz von 0,03mm nicht erreicht, ein Fehler angezeigt werden und die Messung würde abgebrochen werden.

Auch sollte sich der BLTouch vor jeder Messung etwas beruhigen von der Fahrt von Messpunkt zu Messpunkt.
Dazu ist der Parameter R zuständig (R0.4 wäre eine Ruhezeit von 0,4 Sekunden).

Deine Kommandozeile könnte dann wie folgt aussehen...
M558 P9 C"^zprobe.in" H5 F200:120 T12000 A3 S0.03 R0.4

Wenn Du bei 36 Messpunkten bleibst, sollte es vollkommen ausreichen.
Sorry @infiniteloop aber 400 Messpunkte (Bei einer Druckbettgröße von 350x350mm) halte ich für absoluten Overkill

Das merkwürdige an all Deinen Heightmaps ist dieses Zackenmuster in Y-Richtung.
Ob bei 3, 5 oder 13 Messpunkten... es ist immer ein Auf und Ab.
Sehr merkwürdig.
Eine Druckoberfläche kann sich ja nicht so ändern, also liegt das Problem nicht an der Druckoberfläche sondern am BLTouch beziehungsweise an seiner Einstellung (oder ein mechanisches Problem, wie hier bereits erwähnt).
Die Messungen die von Links nach Rechts verlaufen sind IMMER höher als die Messungen die von Rechts nach Links gemessen werden.
Überprüfe auch mal alle Schrauben auf festen Sitz und auf eine gute Riemenspannung Deines Druckers.
Die Rollen am Druckkopf penibel einstellen damit der Druckkopf keinerlei Spiel hat.

set Z probe trigger value, offset and trigger height, 1.7 for 0.6mm Nozzle

Das solltest Du nicht machen, also bei einem Düsenwechsel die vormals gemessene Höhe wieder zu verwenden.
Nach jedem Düsenwechsel solltest Du den Z-Offset neu ausmessen.
Dazu hilft Dir eventuell ein Kommentar von mir weiter, indem ich erkläre wie ich es bei mir mache mit Hilfe von Macros.

Diese Macros können später dazu verwendet werden die Druckplatte manuell mit hilfe des BLTouch zu leveln ohne etwas zwischen Düse und Druckbett legen zu müssen.
Macro starten und die Bettlevelschrauben anhand der angezeigten Messwerte auf dem Bildschirm einstellen, je näher an 0,000mm desto genauer ist die Levelschraube eingestellt worden.

Hier geht es zu dem Kommentar... Klick mich
SEHR WICHTIG ! Du musst nur die Macros an Deinem Drucker anpassen.