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    Stall detection and sensorless homing

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    • DjDemonDundefined
      DjDemonD
      last edited by

      @dc42:

      I wasn't expecting CoreXY users to use sensorless homing.

      Thanks for doing this David it is quite a nice feature to play with, but if a corexy is a 2-motors-linked-kinematic and a delta is 3-motors-linked, can this be used for deltas? Or is it actually easier as there is one endstop per tower and one motor it controls?

      I wouldn't use it on the kossel Xl as my optical endstops are very accurate probably better than the 4 steps resolution. But I'd like to try making a delta from a tube which was discussed on reprap, and an endstop-less scheme appeals.

      Simon. Precision Piezo Z-Probe Technology
      www.precisionpiezo.co.uk
      PT1000 cartridge sensors NOW IN, just attach to your Duet board directly!

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      • dc42undefined
        dc42 administrators
        last edited by

        Yes deltas are easier because each tower has one motor and one endstop. I had it working well on my delta, although I wouldn't rely on it without doing an auto calibration cycle after homing.

        For sensorless homing on a delta, I suggest putting the motors at the top and making the physical endstop adjustable with a range of at least 4 full steps. That way, the belt distance between the motor pulley and the carriage when homed will be small, so thermal expansion shouldn't change the homed motor position by as much as a full step. If it turns out that the homing position is on the cusp between full steps, you can adjust the physical endstop position to avoid that.

        Just about any type of endstop switch should have resolution way better than 1 full step.

        Duet WiFi hardware designer and firmware engineer
        Please do not ask me for Duet support via PM or email, use the forum
        http://www.escher3d.com, https://miscsolutions.wordpress.com

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        • MortarArtundefined
          MortarArt
          last edited by

          This might be a particularly helpful feature for CoreXY printers that plan to implement parked effectors!

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          • totalitarianundefined
            totalitarian
            last edited by

            Hmm, could we use stall detection as a z probe? Or would it be too aggressive?

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            • deckingmanundefined
              deckingman
              last edited by

              @totalitarian:

              Hmm, could we use stall detection as a z probe? Or would it be too aggressive?

              I think David answered this elsewhere. Z axes are typically screw driven so even for homing against a hard stop, it's unlikely that the sensitivity could be adjusted to accurately discriminate. So with probing I'd say thee is zero chance of getting the necessary precision and repeatability.

              Ian
              https://somei3deas.wordpress.com/
              https://www.youtube.com/@deckingman

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              • totalitarianundefined
                totalitarian
                last edited by

                Fair enough. Would have been a sweet way to level a bed 🙂 So, if we already have x/y endstops, is there any advantage to sensor-less homing?

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                • deckingmanundefined
                  deckingman
                  last edited by

                  @totalitarian:

                  Fair enough. Would have been a sweet way to level a bed 🙂 So, if we already have x/y endstops, is there any advantage to sensor-less homing?

                  I personally wouldn't want to rely on it. Even if I was starting a build from scratch, I'd still fit switches. Simple micro switches are cheap and reliable.

                  Ian
                  https://somei3deas.wordpress.com/
                  https://www.youtube.com/@deckingman

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                  • dc42undefined
                    dc42 administrators
                    last edited by

                    In view of the limitations (in particular, limited accuracy) of sensorless homing, IMO it is a reasonable option for minimum-cost printers, and little more than a gimmick on anything else. The current Duets are over-specified and too expensive to be used in low cost printers.

                    Duet WiFi hardware designer and firmware engineer
                    Please do not ask me for Duet support via PM or email, use the forum
                    http://www.escher3d.com, https://miscsolutions.wordpress.com

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                    • S1lencerundefined
                      S1lencer
                      last edited by

                      Hey i have a question regarding the stall detection, how can i tell the printer to rehome after a stall was detected?

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                      • fmaundefined
                        fma
                        last edited by

                        See https://www.duet3d.com/wiki/Stall_detection_and_sensorless_homing

                        Use M915 with R param = 3.

                        Frédéric

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                        • S1lencerundefined
                          S1lencer
                          last edited by

                          Thank you

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                          • SuperJETTundefined
                            SuperJETT
                            last edited by

                            I view sensorless homing for X/Y as a "nice" feature where I can eliminate some wiring on my coreXY, particularly since the X switch was on the carriage. Because it was there, it's also one less thing to design my extruder mount around.

                            Custom CoreXY at home with Duet Wifi, Hemera

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                            • dragonnundefined
                              dragonn
                              last edited by

                              Any update on the CoreXY homming? Does it work in 1.20 stable?

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                              • whosrdaddyundefined
                                whosrdaddy
                                last edited by

                                @dragonn:

                                Any update on the CoreXY homming? Does it work in 1.20 stable?

                                I am using sensorless homing for quite a while now on my corexy (and it works well).
                                The only facility you loose is the ability to resume prints after a power failure but that is not a big deal for me as I print small parts most of the time

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                                • dragonnundefined
                                  dragonn
                                  last edited by

                                  @whosrdaddy:

                                  @dragonn:

                                  Any update on the CoreXY homming? Does it work in 1.20 stable?

                                  I am using sensorless homing for quite a while now on my corexy (and it works well).
                                  The only facility you loose is the ability to resume prints after a power failure but that is not a big deal for me as I print small parts most of the time

                                  Can you post your g-code for sensorless homing? I would be grateful

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                                  • rkrammesundefined
                                    rkrammes
                                    last edited by

                                    @dragonn:

                                    Can you post your g-code for sensorless homing? I would be grateful

                                    https://www.duet3d.com/forum/thread.php?id=3894#p34108

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                                    • whosrdaddyundefined
                                      whosrdaddy
                                      last edited by

                                      Hi Dragonn,

                                      this is the macro I use:

                                      M400			; make sure everything has stopped before we make changes
                                      M913 X65 Y65 		; XY motors to 65% current	
                                      M915 H400 X Y S0 R0 F0	; set X and Y to sensitivity 0, do nothing when stall, unfiltered
                                      M574 X1 Y1 S3		; set endstops to use motor stall
                                      
                                      G91			; use relative positioning
                                      G1 Z10 F1200		; lift Z
                                      
                                      G1 S1 X-325 F2400 	; move right/back 325mm, stopping at the endstop
                                      G4 P500			; wait 500msec
                                      G1 X5			; move away from home
                                      G4 P500			; wait 500msec
                                      M400			; make sure everything has stopped before we make changes
                                      ; X is homed at this point, now home the other axis
                                      G1 S1 Y-325 F2400	; move beyond axis minimum 
                                      G4 P500			; wait 500msec
                                      G1 Y5			; move away from home
                                      
                                      G1 Z-10 F1200		; lower Z
                                      M400			; make sure everything has stopped 
                                      M913 X100 Y100          ; XY motors to 100% current
                                      G90			; back to absolute positioning
                                      M574 X1 Y1 S1		; define active low microswitches
                                      
                                      

                                      the macro is then called with M98 from the homing files.
                                      Motor current and stall sensitivity are directly related, so you will need to tweak that…

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                                      • dc42undefined
                                        dc42 administrators
                                        last edited by

                                        M917 is not the right command to reduce the current during homing, it should be M913.

                                        Duet WiFi hardware designer and firmware engineer
                                        Please do not ask me for Duet support via PM or email, use the forum
                                        http://www.escher3d.com, https://miscsolutions.wordpress.com

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                                        • whosrdaddyundefined
                                          whosrdaddy
                                          last edited by

                                          Thanks for the sharp eyes David (fixed above post)
                                          This means I was homing without current reduction (which works anyway ;))

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                                          • zenundefined
                                            zen
                                            last edited by

                                            When I'm trying to use the macro with axis not homed, I'm getting:

                                            M98 P"0:/macros/Positions/Sensorless homing"
                                            Error: G0/G1: insufficient axes homed

                                            Any hints how to overcome that?

                                            Prusa i3 Alu, Prusa i3 All Metal, HEVO 300^3, DuetWiFi, Smoothieboard, MKS SBase, MKS Gen - obviously too many

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