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Failed to write to file, error code 1. Card may be full.

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  • undefined
    CCS86
    last edited by 11 Apr 2023, 02:52

    Just got this error out of the blue. I obviously figured I had filled the SD card, so I deleted a number of files and tried again. Same error.

    I power cycled the printer and the error persists.

    76f18f14-99bb-4513-8473-8a16a3d6de0d-image.png

    Plenty of free space:

    2d1e8b36-c12a-44a9-a8c8-a56c8a46bea3-image.png

    M122:

    m122
    === Diagnostics ===
    RepRapFirmware for Duet 2 Maestro version 3.5beta2 (2023-02-08 17:43:40) running on Duet Maestro 1.0
    Board ID: 08DJM-956DU-LLMS4-7J9F6-3SN6Q-KBM2Q
    Used output buffers: 1 of 26 (21 max)
    === RTOS ===
    Static ram: 22148
    Dynamic ram: 70336 of which 0 recycled
    Never used RAM 20044, free system stack 216 words
    Tasks: NETWORK(ready,26.9%,253) ACCEL(notifyWait,0.0%,349) HEAT(notifyWait,0.1%,352) Move(notifyWait,0.0%,402) TMC(notifyWait,1.3%,116) MAIN(running,70.7%,532) IDLE(ready,1.0%,31), total 100.0%
    Owned mutexes:
    === Platform ===
    Last reset 00:03:25 ago, cause: power up
    Last software reset at 2023-01-28 08:45, reason: User, Gcodes spinning, available RAM 18740, slot 0
    Software reset code 0x0003 HFSR 0x00000000 CFSR 0x00000000 ICSR 0x00000000 BFAR 0xe000ed38 SP 0x00000000 Task MAIN Freestk 0 n/a
    Error status: 0x00
    Step timer max interval 1865
    MCU temperature: min 34.9, current 37.5, max 38.0
    Supply voltage: min 24.0, current 24.1, max 24.5, under voltage events: 0, over voltage events: 0, power good: yes
    Heap OK, handles allocated/used 99/3, heap memory allocated/used/recyclable 2048/32/0, gc cycles 0
    Events: 0 queued, 0 completed
    Driver 0: standstill, read errors 0, write errors 0, ifcnt 7, reads 34192, writes 7, timeouts 0, DMA errors 0, CC errors 0
    Driver 1: standstill, read errors 0, write errors 0, ifcnt 7, reads 34192, writes 7, timeouts 0, DMA errors 0, CC errors 0
    Driver 2: standstill, read errors 0, write errors 0, ifcnt 7, reads 34191, writes 7, timeouts 0, DMA errors 0, CC errors 0
    Driver 3: standstill, read errors 0, write errors 0, ifcnt 7, reads 34191, writes 7, timeouts 0, DMA errors 0, CC errors 0
    Driver 4: standstill, read errors 0, write errors 0, ifcnt 6, reads 34192, writes 6, timeouts 0, DMA errors 0, CC errors 0
    Driver 5: not present
    Driver 6: not present
    Date/time: 2023-04-10 21:46:34
    Slowest loop: 880.86ms; fastest: 0.19ms
    I2C nak errors 0, send timeouts 0, receive timeouts 0, finishTimeouts 0, resets 0
    === Storage ===
    Free file entries: 10
    SD card 0 detected, interface speed: 10.0MBytes/sec
    SD card longest read time 105.0ms, write time 2.0ms, max retries 0
    === Move ===
    DMs created 83, segments created 0, maxWait 0ms, bed compensation in use: none, comp offset 0.000
    no step interrupt scheduled
    === DDARing 0 ===
    Scheduled moves 0, completed 0, hiccups 0, stepErrors 0, LaErrors 0, Underruns [0, 0, 0], CDDA state -1
    === Heat ===
    Bed heaters 0 -1, chamber heaters -1 -1, ordering errs 0
    Heater 0 is on, I-accum = 0.3
    Heater 1 is on, I-accum = 0.0
    === GCodes ===
    Movement locks held by null
    HTTP is idle in state(s) 0
    Telnet is idle in state(s) 0
    File is idle in state(s) 0
    USB is idle in state(s) 0
    Aux is idle in state(s) 0
    Trigger is idle in state(s) 0
    Queue is idle in state(s) 0
    LCD is idle in state(s) 0
    Daemon is idle in state(s) 0
    Autopause is idle in state(s) 0
    Q0 segments left 0
    Code queue 0 is empty
    === Filament sensors ===
    Extruder 0 sensor: ok
    === Network ===
    Slowest loop: 880.71ms; fastest: 0.02ms
    Responder states: HTTP(0) HTTP(0) HTTP(0) HTTP(0) FTP(0) Telnet(0)
    HTTP sessions: 1 of 8
    Interface state active, link 100Mbps full duplex
    1 Reply Last reply Reply Quote 0
    • undefined
      Phaedrux Moderator
      last edited by 11 Apr 2023, 05:26

      I would suspect that the card may be failing and would backup and replace.

      Z-Bot CoreXY Build | Thingiverse Profile

      undefined 1 Reply Last reply 11 Apr 2023, 12:09 Reply Quote 0
      • undefined
        CCS86 @Phaedrux
        last edited by 11 Apr 2023, 12:09

        @Phaedrux said in Failed to write to file, error code 1. Card may be full.:

        I would suspect that the card may be failing and would backup and replace.

        Do you guys have any recommended cards?

        undefined 1 Reply Last reply 12 Apr 2023, 10:16 Reply Quote 0
        • undefined
          oliof @CCS86
          last edited by 12 Apr 2023, 10:16

          @CCS86 sandisk extreme and/or industrial MLC disks.

          <>RatRig V-Minion Fly Super5Pro RRF<> V-Core 3.1 IDEX k*****r <> RatRig V-Minion SKR 2 Marlin<>

          1 Reply Last reply Reply Quote 3
          • undefined
            CCS86
            last edited by CCS86 12 Apr 2023, 18:31

            Thanks guys.

            I think this is probably the case, because shortly after I was able to upload the same file with no issue. In the process of backing up, I found an unexpected EOF error on a macro, so it seems like the SD was flaky.

            Using (the awesome) RFM I was able to pull almost every file off the card (even though windows wouldn't properly mount it), and push them all to a new card. Boom, up and running without missing a beat.

            Oddly, despite the DWC working on my local computer, when I try to load it from an external network, I get some errors in the console:

            b5b457dd-760d-4f3b-b4d4-e5369b3eceba-image.png

            It seems odd, since I don't know why it would be using different files. But, I'll reinstall DWC and see if that fixes it.

            • Fixed after reinstall
            1 Reply Last reply Reply Quote 3
            • undefined T3P3Tony marked this topic as a question 20 Apr 2023, 03:35
            • undefined T3P3Tony has marked this topic as solved 20 Apr 2023, 03:35
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