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    Hollow shaft extruder

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    • o_lampeundefined
      o_lampe @pakar
      last edited by

      @pakar That's cool. Ordered two right away. Maybe I can finish my RC-balancing bot with these.

      CNCModellerundefined 1 Reply Last reply Reply Quote 0
      • CNCModellerundefined
        CNCModeller @o_lampe
        last edited by

        @o_lampe simplefoc is pretty good, I've been tinkering with them for a while. Definitely worth a try.

        Polar Duet3 Mini + 1HCL
        https://youtube.com/playlist?list=PLWjZVEdMv1BY82izahK45qKh-hp3NFkix
        Wanhao D4S: Duet2
        https://forum.duet3d.com/post/296755
        K40 Laser, Duet2
        https://forum.duet3d.com/post/312082
        Wanhao D5S
        https://www.youtube.com/CNCModellerUK

        o_lampeundefined 1 Reply Last reply Reply Quote 0
        • o_lampeundefined
          o_lampe @CNCModeller
          last edited by

          @CNCModeller I tried to find a tutorial, how to wire the miniFOC board or at least a legend, what all the input pins are. But the github Wiki contains only one sentence: welcome to the Wiki
          Most information sounds more like a sales promotion to me.
          Did you find something useful?

          JoergS5undefined CNCModellerundefined 2 Replies Last reply Reply Quote 0
          • JoergS5undefined
            JoergS5 @o_lampe
            last edited by

            @o_lampe do you mean this board? https://docs.simplefoc.com/mini_connect_hardware

            1 Reply Last reply Reply Quote 1
            • o_lampeundefined
              o_lampe
              last edited by o_lampe

              Just found the perfect motor/encoder combo: the makerbase SF2804

              MKS sf2804 on ebay
              It's the same motor as FaqT0tum uses in his roller-extruder, but with simpleFOC encoder interface.

              //edit
              forget it, the encoder wouldn't let the filament pass through....

              pakarundefined 1 Reply Last reply Reply Quote 0
              • CNCModellerundefined
                CNCModeller @o_lampe
                last edited by

                @o_lampe I've been tinkering with these...

                https://docs.simplefoc.com/arduino_simplefoc_shield_showcase

                I've also got 10 of these for a higher power project

                https://community.simplefoc.com/t/simplefoc-power-shield-d-beta/2686

                They're pretty much plug and play with the associated Arduino examples in the library.

                Hope that helps...

                Polar Duet3 Mini + 1HCL
                https://youtube.com/playlist?list=PLWjZVEdMv1BY82izahK45qKh-hp3NFkix
                Wanhao D4S: Duet2
                https://forum.duet3d.com/post/296755
                K40 Laser, Duet2
                https://forum.duet3d.com/post/312082
                Wanhao D5S
                https://www.youtube.com/CNCModellerUK

                1 Reply Last reply Reply Quote 1
                • pakarundefined
                  pakar @o_lampe
                  last edited by

                  @o_lampe

                  34g motor (€4).. but torque might be an issue on these at low rpm.
                  https://www.aliexpress.com/item/1005004901867829.html

                  • a >500ppr encoder with a hole for the shaft.
                    simplefoc lists the AMT103-V from mouser (€20) that supports up to 2048ppr and is 14-20g depending on selected model.

                  or
                  110g motor
                  https://www.aliexpress.com/item/1005004516876627.html
                  with hall-sensor, but unsure about what accuracy you can get with the built in hall-sensors.

                  tombrazierundefined 1 Reply Last reply Reply Quote 0
                  • tombrazierundefined
                    tombrazier @pakar
                    last edited by

                    @pakar The 34g one has an outer diameter of 33mm. I think this might actually be small enough to mount on a Voron tool head. That's been a bit of a background preoccupation for me. If you want a small and light extruder, then the obvious place to want to mount it is a Voron. So it would be good if it did fit.

                    o_lampeundefined tombrazierundefined 2 Replies Last reply Reply Quote 0
                    • o_lampeundefined
                      o_lampe @tombrazier
                      last edited by

                      @tombrazier said in Hollow shaft extruder:

                      The threaded rod, by the way, is equivalent to putting the bearings at a cant angle.

                      I compared the VDE100 and the screw-roller extruder. The cant angle of the screw roller seems bigger, but the pitch is only 0.8mm vs 1.5mm of the VDE100. How does that work?

                      tombrazierundefined 1 Reply Last reply Reply Quote 0
                      • o_lampeundefined
                        o_lampe @tombrazier
                        last edited by

                        @tombrazier said in Hollow shaft extruder:

                        the obvious place to want to mount it is a Voron. So it would be good if it did fit.

                        It definitely fits on the smart effector.
                        Re: torque
                        FaqT0tum listed the same motor with 100kV ( turns/volt)
                        But others have 160 or 270kV, which are the hotter versions.
                        Will be interesting to see, which works best with the simpleFOC-mini at 24V, since it has no current sensors.

                        1 Reply Last reply Reply Quote 0
                        • tombrazierundefined
                          tombrazier @o_lampe
                          last edited by

                          @o_lampe said in Hollow shaft extruder:

                          I compared the VDE100 and the screw-roller extruder. The cant angle of the screw roller seems bigger, but the pitch is only 0.8mm vs 1.5mm of the VDE100. How does that work?

                          Does "pitch" mean the pitch of the thread that is cut into the filament?

                          The threads on a screw roller are already canted. If you tilt the roller in the right direction you can bring the threads level, which would result in no feed on the filament. If you carry on tilting, you'll start getting feed in the opposite direction. The magnitude of the total effect will be the difference between the magnitudes of the two individual effects. Perhaps this is what is happening.

                          Another alternative is just that there might be a lot of slip or thread compression with that particular design.

                          Or it may just be that there is a confusion around the word "pitch" - it could be referring the the pitch of the threads on the roller being 0.8mm.

                          What actual screw roller example were you looking at?

                          o_lampeundefined 1 Reply Last reply Reply Quote 0
                          • o_lampeundefined
                            o_lampe @tombrazier
                            last edited by

                            @tombrazier said in Hollow shaft extruder:

                            What actual screw roller example were you looking at?

                            FaqT0tums screw extruder

                            tombrazierundefined 1 Reply Last reply Reply Quote 0
                            • tombrazierundefined
                              tombrazier @o_lampe
                              last edited by

                              @o_lampe Where did the 0.8mm pitch number come from? I don't see it in the Skewder_Servo_Extruder project.

                              o_lampeundefined 1 Reply Last reply Reply Quote 0
                              • o_lampeundefined
                                o_lampe @tombrazier
                                last edited by

                                @tombrazier There are some weird numbers which don't make sense.
                                The forked version of the Skewder uses a different roller (8.2x0.8), while the original uses 8mm OD bearings, but a M8x0.75 screw?
                                Even worse, the images aren't correct, too. (says 6mm bearings, but 8mm it is)

                                Anyway, I made the 8.2mm version and it works even with resin-printed rollers.
                                The pinch-lever does a good job, in release position I can pull out the filament.
                                But I haven't yet found out how to lock it. I squeezed a 2mm piece of scrap in, but will it hold?
                                I have ordered two types of motors from aliexpress (2804/100kV and 2805/160kV)
                                When they arrive, I'll test further.

                                tombrazierundefined 1 Reply Last reply Reply Quote 0
                                • o_lampeundefined
                                  o_lampe
                                  last edited by o_lampe

                                  BTW: the extruder weights only 24grams w/o motor and encoder
                                  The lightest extruder I had so far weights 47grams w/o motor (sherpa mini)

                                  tombrazierundefined 1 Reply Last reply Reply Quote 0
                                  • tombrazierundefined
                                    tombrazier @o_lampe
                                    last edited by

                                    @o_lampe Does the pinch lever go all the way or does it just get tightened until it is pressing against the filament? I'd worry about it giving different extrusion rates if there is any uncertainty about its position.

                                    BTW: the extruder weights only 24grams w/o motor and encoder
                                    The lightest extruder I had so far weights 47grams w/o motor (sherpa mini)

                                    20230712_154433.jpg

                                    1 Reply Last reply Reply Quote 0
                                    • tombrazierundefined
                                      tombrazier @o_lampe
                                      last edited by

                                      @o_lampe It's not clear to me that the encoder is needed. Unless SimpleFOC requires it?

                                      o_lampeundefined 1 Reply Last reply Reply Quote 0
                                      • tombrazierundefined
                                        tombrazier @tombrazier
                                        last edited by

                                        @tombrazier said in Hollow shaft extruder:

                                        The 34g one has an outer diameter of 33mm. I think this might actually be small enough to mount on a Voron tool head.

                                        Ah, bother, it isn't. There's only about 12.5mm distance between the axis of the filament and the part cooling fan. A motor would have to be 25mm or less in diameter to fit inside a Voron Stealthburner.

                                        1 Reply Last reply Reply Quote 0
                                        • o_lampeundefined
                                          o_lampe @tombrazier
                                          last edited by

                                          @tombrazier said in Hollow shaft extruder:

                                          @o_lampe It's not clear to me that the encoder is needed. Unless SimpleFOC requires it?

                                          I asked myself the same. There are different example projects, I'm sure it's required for absolute positioning.
                                          Would be cool if we could combine it withthe magnetic filament sensor for real closed loop control.

                                          JoergS5undefined pakarundefined 2 Replies Last reply Reply Quote 0
                                          • JoergS5undefined
                                            JoergS5 @o_lampe
                                            last edited by JoergS5

                                            @o_lampe there are different types of encoders. I am sure there are models where a hole can be bored in the middle for the filament. Those with hall sensor like your example will probably not work, but those models with gray code at the edge (grayscale on circle) and optical sensor to read the information may work.

                                            eg this here: https://www.digikey.de/de/products/detail/broadcom-limited/AEAT-84AD-LBSC0/2210459 a bit expensive though

                                            The AMT series https://www.cuidevices.com/product/resource/amt21.pdf is another one, which is in the 50$ range and has high resolution (relative and absolute models). Probably all encoders which are assembled on the shaft are possible.

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