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    DavidLeigh

    @DavidLeigh

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    Latest posts made by DavidLeigh

    • RE: 1.8mm Bondtech CHT nozzle print issues

      @deckingman Thanks for the reply!

      I agree with you and have tried to get a perfect point where print speed, flow rate, and tuning settings give the best scenario. I set up another test print 80mm high with 1mm layer heights. Then I set the number of slower layers to 79. As the print speeds and flow rate increased with each layer I found that there was a sweet spot (see image attached) where the start and ends of extrusions worked well and there were no gaps. This doesn't shower solve the issue of short infill lines, which are still terrible.

      These results are with the following settings:
      *Retract/Reprime length 0.50/0.70mm
      *Pressure advance set to 0

      Unfortunately, infill prints still look terrible. Ill try slowing them down a lot.

      InkedTestpart_3_LI.jpg

      posted in Tuning and tweaking
      DavidLeighundefined
      DavidLeigh
    • RE: 1.8mm Bondtech CHT nozzle print issues

      I have attached the config file plus two more images of another test print to conclude max flow rate. You can see in the images where the print starts to suffer, which corresponds to 57mm3/s.

      I have tried a range of temps and volumetric flow rates by changing the print speeds in Cura. Short quick lines are the issue with this setup, long lines (around the edges in Flow rate test part) work well with little to no defects, even at high speeds and flow rates. The issue is I need infill and this causes the issues you see in the images.

      Either way, I've wasted too much time on my own. I need help🤙 config.gFlowrate_2.jpeg Flowrate_1.jpeg

      posted in Tuning and tweaking
      DavidLeighundefined
      DavidLeigh
    • 1.8mm Bondtech CHT nozzle print issues

      Hi guys

      I did some serious upgrades to our Creality CR10 Max, but do need help with fine-tuning.
      Upgrades:

      • Bondtech LGX large gears extruder
      • Mosquito Magnum+ Air, with two 50W Mosquitos heaters
      • Bontech high flow CHT nozzles - 1.8mm nozzle is the main aim
      • Duet Mini 5 + Ethernet, PanelDue

      I have successfully printed very large and strong prints (approx 350mm in diameter and 450mm in height) in a fraction of the time it would take with a 0.8mm nozzle and standard parts. I have attached 3 images, two of the test part that I have been trying to tune and 1 of one of the finished prints currently in use.

      Issues so far:

      • Gaps between infill lines - see circles and infill gaps.
      • Extrusion - excessive material extruded, nozzle ends up bouncing over the print when moving.
      • Stringing - I think related to above and temp

      I have tried a range of combos using @Phaedrux macros, however, I can't get a base that works. I am hoping for this to be a constructive discussion👍

      I would love to end up helping others who would like to try this out. My next "printer project" is to do the same upgrades to an Ender 5. Parts are currently sitting in the cupboard

      Testpart_2.jpeg Testpart_1.jpeg Finishedprint.jpeg

      posted in Tuning and tweaking 1.8mm nozzle bondtech lgx extruder mosquito magnum+ high flow
      DavidLeighundefined
      DavidLeigh
    • RE: New Duet 3 Mini 5+ not working

      @phaedrux I emailed Duet and was advised to go to the forums for a support staff to review fault and authorise a warranty claim.

      posted in Duet Hardware and wiring
      DavidLeighundefined
      DavidLeigh
    • RE: New Duet 3 Mini 5+ not working

      @phaedrux I bought it recently from Filastruder - 12 July 2022.

      Please can someone from Duet help me with a claim for a new one? Ive had to buy a new one in order tog et prints going. Quite frustrating.

      posted in Duet Hardware and wiring
      DavidLeighundefined
      DavidLeigh
    • New Duet 3 Mini 5+ not working

      Hi guys

      We have the following issue with our new board - https://forum.duet3d.com/topic/19447/new-duet-2-wifi-not-reading-sd-card

      Please can someone get back to me regarding a replacement or solution? It has cost us ALOT of time and frustration to get to this point.

      M122 returns the following:
      m122<CR>
      === Diagnostics ===<LF>RepRapFirmware for Duet 3 Mini 5+ version 3.4.1 (2022-06-01
      21:06:56) running on Duet 3 Mini5plus Ethernet (standalone mode)<LF>Board ID: LK9YK
      -4396U-D65J0-40KMW-JK03Z-7MDAH<LF>Used output buffers: 1 of 40 (1 max)<LF>=== RTOS ===
      <LF>Static ram: 103684<LF>Dynamic ram: 103220 of which 0 recycled<LF>Never used RAM 34808
      , free system stack 156 words<LF>Tasks: NETWORK(ready,8.7%,548) HEAT(notifyWait,0.0
      %,374) Move(notifyWait,0.0%,363) CanReceiv(notifyWait,0.0%,942) CanSender(notify
      Wait,0.0%,372) CanClock(delaying,0.0%,339) TMC(notifyWait,0.6%,114) MAIN(running
      ,84.4%,617) IDLE(ready,5.4%,29) AIN(delaying,0.8%,274), total 100.0%<LF>Owned mutex
      es: USB(MAIN)<LF>=== Platform ===<LF>Last reset 00:01:07 ago, cause: power up<LF>Last sof
      tware reset at 2022-08-31 15:28, reason: User, GCodes spinning, available RAM 32
      792, slot 1<LF>Software reset code 0x0003 HFSR 0x00000000 CFSR 0x00000000 ICSR 0x00
      000000 BFAR 0xe000ed38 SP 0x00000000 Task MAIN Freestk 0 n/a<LF>Error status: 0x00<LF>
      MCU revision 3, ADC conversions started 67869, completed 67869, timed out 0, err
      s 0<LF>Step timer max interval 719<LF>MCU temperature: min 30.2, current 31.2, max 31.
      5<LF>Supply voltage: min 24.2, current 24.2, max 24.2, under voltage events: 0, ove
      r voltage events: 0, power good: yes<LF>Heap OK, handles allocated/used 0/0, heap m
      emory allocated/used/recyclable 0/0/0, gc cycles 0<LF>Events: 0 queued, 0 completed
      <LF>Driver 0: standstill, SG min 0, read errors 0, write errors 0, ifcnt 9, reads 3
      130, writes 9, timeouts 0, DMA errors 0, CC errors 0<LF>Driver 1: standstill, SG mi
      n 0, read errors 0, write errors 0, ifcnt 9, reads 3129, writes 9, timeouts 0, D
      MA errors 0, CC errors 0<LF>Driver 2: standstill, SG min 0, read errors 0, write er
      rors 0, ifcnt 9, reads 3129, writes 9, timeouts 0, DMA errors 0, CC errors 0<LF>Dri
      ver 3: standstill, SG min 0, read errors 0, write errors 0, ifcnt 9, reads 3129,
      writes 9, timeouts 0, DMA errors 0, CC errors 0<LF>Driver 4: standstill, SG min 0,
      read errors 0, write errors 0, ifcnt 9, reads 3129, writes 9, timeouts 0, DMA e
      rrors 0, CC errors 0<LF>Driver 5: not present<LF>Driver 6: not present<LF>Date/time: 1970
      -01-01 00:00:00<LF>Cache data hit count 149525687<LF>Slowest loop: 0.25ms; fastest: 0.
      12ms<LF>=== Storage ===<LF>Free file entries: 10<LF>SD card 0 detected, interface speed:
      0.2MBytes/sec<LF>SD card longest read time 0.0ms, write time 0.0ms, max retries 0<LF>=
      == Move ===<LF>DMs created 83, segments created 0, maxWait 0ms, bed compensation in
      use: none, comp offset 0.000<LF>=== MainDDARing ===<LF>Scheduled moves 0, completed 0
      , hiccups 0, stepErrors 0, LaErrors 0, Underruns [0, 0, 0], CDDA state -1<LF>=== Au
      xDDARing ===<LF>Scheduled moves 0, completed 0, hiccups 0, stepErrors 0, LaErrors 0
      , Underruns [0, 0, 0], CDDA state -1<LF>=== Heat ===<LF>Bed heaters -1 -1 -1 -1, chamb
      er heaters -1 -1 -1 -1, ordering errs 0<LF>=== GCodes ===<LF>Segments left: 0<LF>Movement
      lock held by null<LF>HTTP is idle in state(s) 0<LF>Telnet is idle in state(s) 0<LF>File
      is idle in state(s) 0<LF>USB is ready with "m122" in state(s) 0<LF>Aux is idle in stat
      e(s) 0<LF>Trigger is idle in state(s) 0<LF>Queue is idle in state(s) 0<LF>LCD is idle in
      state(s) 0<LF>SBC is idle in state(s) 0<LF>Daemon is idle in state(s) 0<LF>Aux2 is idle i
      n state(s) 0<LF>Autopause is idle in state(s) 0<LF>Code queue is empty<LF>=== CAN ===<LF>Mes
      sages queued 339, received 0, lost 0, boc 0<LF>Longest wait 0ms for reply type 0, p
      eak Tx sync delay 0, free buffers 18 (min 18), ts 339/0/0<LF>Tx timeouts 0,0,338,0,
      0,0 last cancelled message type 30 dest 127<LF>=== Network ===<LF>Slowest loop: 0.20ms
      ; fastest: 0.01ms<LF>Responder states: HTTP(0) HTTP(0) HTTP(0) HTTP(0) FTP(0) Telne
      t(0), 0 sessions<LF>HTTP sessions: 0 of 8<LF>- Ethernet -<LF>State: disabled<LF>Error counts
      : 0 0 0 0 0<LF>Socket states: 0 0 0 0 0 0 0 0<LF>ok<LF>
      m122 p104 s10
      Error: Failed to create folder 0:/gcodes in path 0:/gcodes/test.tst<LF>Error: M122:
      Failed to create file<LF>ok<LF>

      posted in Duet Hardware and wiring
      DavidLeighundefined
      DavidLeigh