Hi everyone. I've been experiencing some issues with my Z axis motor. It is a 42HB34F04ASG-09 from Bohong. The specs are:
Step angle: 1.8
Rated voltage: 13.2
Current: 0.4A/phase
Resistance: 33 ohms/phase
Inductance: 45 mH/phase
Holding torque: 2.4 kg/cm
The integrated lead screw is TR8 with 4 starts, 300mm.
I am using a Duet 3 Mini. My config.g is:
; General preferences
G90 ; send absolute coordinates...
M83 ; ...but relative extruder moves
; Network
M552 P0.0.0.0 S1 ; enable network and acquire dynamic address via DHCP
M586 P0 S1 ; enable HTTP
M586 P1 S0 ; disable FTP
M586 P2 S0 ; disable Telnet
; Drives
M569 P0 S1 ; physical drive 0 goes forwards
M569 P1 S1 ; physical drive 1 goes forwards
M569 P2 S1 ; physical drive 2 goes forwards
M569 P3 S1 ; physical drive 3 goes forwards
M584 X0 Y1 Z2 E3 ; set drive mapping
M350 X128 Y128 E64 I0 ; configure microstepping without interpolation
M350 Z16 I1 ; configure microstepping with interpolation
M92 X711.00 Y711.00 Z400.00 E582.00 ; set steps per mm
M566 X900.00 Y900.00 Z12.00 E120.00 ; set maximum instantaneous speed changes (mm/min)
M203 X6000.00 Y6000.00 Z360.00 E1200.00 ; set maximum speeds (mm/min)
M201 X500.00 Y500.00 Z50.00 E250.00 ; set accelerations (mm/s^2)
M906 X800 Y800 Z800 E800 I30 ; set motor currents (mA) and motor idle factor in per cent
M84 S30 ; Set idle timeout
; Axis Limits
M208 X-45 Y0 Z0 S1 ; set axis minima
M208 X230 Y150 Z150 S0 ; set axis maxima
; Endstops
M574 X2 S1 P"!xstop" ; configure active-high endstop for high end on X via pin !xstop
M574 Y2 S1 P"!ystop" ; configure active-high endstop for high end on Y via pin !ystop
M574 Z1 S1 P"!zstop" ; configure active-high endstop for low end on Z via pin !zstop
; Z-Probe
M558 P0 H-5 F120 T6000 ; disable Z probe but set dive height, probe speed and travel speed
M557 X-30:215 Y15:125 S20 ; define mesh grid
; Heaters
M140 H-1 ; disable heated bed (overrides default heater mapping)
M308 S0 P"spi.cs1" Y"thermocouple-max31856" ; configure sensor 0 as thermocouple via CS pin spi.cs1
M950 H0 C"e0heat" T0 ; create nozzle heater output on e0heat and map it to sensor 0
M307 H0 B0 S1.00 ; disable bang-bang mode for heater and set PWM limit
; Fans
M950 F0 C"fan0" Q500 ; create fan 0 on pin fan0 and set its frequency
M106 P0 S0 H0 T45 ; set fan 0 value. Thermostatic control is turned on
M950 F1 C"fan1" Q500 ; create fan 1 on pin fan1 and set its frequency
M106 P1 S0 H-1 ; set fan 1 value. Thermostatic control is turned off
; Tools
M563 P0 D0 H0 F0:1 ; define tool 0
G10 P0 X0 Y0 Z0 ; set tool 0 axis offsets
G10 P0 R0 S0 ; set initial tool 0 active and standby temperatures to 0C
; Custom settings
M671 X65:165:116 Y10:10:150 ; set positions of bed levelling screws
; Miscellaneous
T0 ; select first tool
As can be seen, I have set the Z axis stepper current to 400mA, with x16 micro-stepping with interpolation. With these settings, I am getting a lot of noise:
https://www.dropbox.com/s/k89gnkdi3inhgwb/16_interp_400mA.mov?dl=0
This is using the following gcode:
M350 Z16 I1
M92 Z400
M906 Z400
G28 Z
G1Z10
G1Z0
I installed a stepper damper between the motor and the chassis hoping that it would reduce the noise, however it didn't make any difference.
I have tried every micro-stepping setting (interpolated and not) and its compensated steps/mm, and it didn't make any difference with the noise. The only thing that made a difference was increasing the current.
This is with 800mA:
https://www.dropbox.com/s/iqo8btcrsayl4ys/16_interp_800mA.mov?dl=0
It removes the high frequency, but it is still very loud.
Has anyone run into a problem such as this before? How can I reduce the noise?
Thanks!