@Phaedrux Now something strange is happening. I'm certain I selected version 3 software and even looking back at my config.g is says it was generated by Configuration Tool v3.1.3:

; Configuration file for Duet WiFi (firmware version 3)

; executed by the firmware on start-up

;

; generated by RepRapFirmware Configuration Tool v3.1.3 on Fri Jun 19 2020 13:20:18 GMT-0400 (Eastern Daylight Time)

But the M115 command returns this:

M115

FIRMWARE_NAME: RepRapFirmware for Duet 2 WiFi/Ethernet FIRMWARE_VERSION: 2.05 ELECTRONICS: Duet WiFi 1.02 or later + DueX5 FIRMWARE_DATE: 2019-12-13b1

Either it's not updating the system files when I upload the zip folder or I'm not understanding something. Is it refering to the same thing or another piece of firmware?

@Phaedrux I had a chance to look through the gcode documentation on the duet3d website and I see I have to assign a GPIO port in servo mode to the duex pwm 1 channel for RRF3.

After looking through the new config.g the tool gave me I can see it assigned M950 S0 C"deux.pwm1", so the pwm channel is defined as port 0. But when I Input M280 P0 S10 into the gcode console I still recieve the error.

Error: M280: Invalid servo index 0 in M280 command

Here's the new files
homez.g
homeall.g
deployprobe.g
config.g

@Phaedrux According to the config.g file it says its running firmware 2.03 so I'll try updating it. I have one question though sinch the user interface of the configurator of that version is slightly different.

It asks for a modulation pin input for the z probe. If my wiring is exactly the same as this, what should I set this to? I assume either zprobe.mod or zprobe.mod(inverted).

EDIT: I tentatively install version 3 firmware with what I think are the right settings and now it gives me an error when I type in the M280 P3 S10 I1 command.

It says "invalid servo index 3 in M280 command".

@JoergS5 I gone so far as to take the entire hotend assembly and fan shroud off the x carriage and now it triggers much more reliably. I guess I'll have to think of a better mounting solution or some kind of EMI filtering to prevent the sensor from triggering early like it has been.

Ironically I switched back to using the Creality cable that gave me so much trouble in the first place and now it's not giving me any trouble at all. It wired up exactly as you would expect the color combos to be and as the documentation suggests.

So at least now I'm back to the point where I can reliably home to a single probe point. Still have to sort out the pin not extending or retracting.

Tried zip ties to hold the wires but that didn't work. Anyone got any ideas? At this point I'm almost considering try to bend the pins outward and solder the wire leads directly onto them.

@JoergS5 Changed the H5 parameter in config.g but it didn't help.

In regards to the I1 paramter on the M280 command, for some reason the bltouch won't turn on, deploy, or report any value unless both are included. This may be because it is failing the self test on startup and I have to clear the alarm. If I try a normal command without inverting it I get nothing at all-just a reported value of 1000 in the z probe box which is the same as when the pins are completely disconnected so I interpret as open circuit or the bltouch being powered off. Also the LED doesn't light up without the I1.

I seem to have solved (or at least determined) the cause of the oversensitivity. I have to turn the bracket at a slight angle so it is just barely askew. I noticed the one I have mounted is extremely sensitive to being perpendicular or horizontal to the ground in the slightest degree.

The screw I was talking about earlier was the one you mentioned could be turned with an allen wrench at the top of the bltouch. As I understand it, this is supposed to be able to come out so one can replace the plastic pin itself if it becomes dirty or damaged.

Before I even tried mounting it to the hotend I tested turning it on (because of the trouble with the first one). Again, I noticed sensitivity to whether or not it was perfectly perpendicular to the ground or not but it was never able to extend the pin even on its own. This has been consistent with both bltouch's I've had.

On both units, I have been able to turn on both red and blue warning LEDs (with the newer cord on the standard color scheme) as well as the orange main power LED. I can successfully call a single probe with the G30 command to home the z axis and at least start probing the bed for point by point mesh compensation heightmap. However it stop and gives me the warning "z probe not triggered at first probing point"

Thanks for your comment on the plug looking loose. By playing around with it with my hand I have determined it's coming off the pins and that is sometimes the reason the probe value triggers early. I'll have to find a better way of making that plug stick more firmly and snuggly.

As for the other firmware I've systematically gone through all versions from 2.0 - 3 in the configurator. I issued the M280 deploy command to turn on the probe without telling it to home.

Strangely, despite setting the printer up as a normal cartesian style printer, the files the tool generated were flawed and defined my printer as another type. I fixed this by going in a changing the printer type to S2 at the start of the config.g file.

By doing those two things I was able to at least install and test all the firmware versions with the M280 P3 S10 I1 command. Doing this the bltouch successfully turn on and became sensitive to touch with the power LED turned on and corresponding to whether it was triggered or not. But in no case did any version of the firmware make the pin deploy.

So at this point everything works and I can tell the printer to home the z axis if I manually pull the pin out with my hand. Doing so it successfully hits the bed and stops the x bar from lowering any further.

I think I can rule out the probe being broken or defective since most of it is working and the error is consistent across two units from two different sellers. It must be a problem on my end in the code, something I'm doing or the environment I'm in

once I find a way to secure the plugin on the probe I'll make a video of the homeing sequence to show what happens more precisely.

@JoergS5 I'll do that but a thought just occurred to me.

At one point (as stated above) I sent out the M280 P3 S140 I1 command through the gcode console to put it into 5v logic mode. I only turned the metal screw after doing so.

It may be possible that that screw being too close was the problem preventing the pin from moving in the first place and now it won't move because it's receiving the wrong signal.

In any event, my multimeter still only shows slightly less than 2 mA coming from the pwm pin. Is that the normal current draw when not receiving a pulse responds to the psuedo servo inside the bltouch?

I haven't tried holding the meter onto the wires at the instant I issue the deploy/retract command. Would the current spike for a second and then return to 2 mA? In my limited electrical knowledge I don't really know how pwm actually works.

@JoergS5 No, just metal clips that came with printer originally. On the metal plate itself is a 4mm sheet of borosilicate glass and a 1 mm thick sheet of smooth pei.

@JoergS5 The connector is pushed in as far as it can go. It was this way with both of the two bltouch's. This is the amazon page I bought the second one from. There's no bent pins from what I can see. Here are some photos (I took multiple shots because I have shaky hands and autofocus kept changing). I know they're dark and blurry.

EDIT: I should mention it took considerable force to turn the metal screw all the way out. Maybe I broke it out? Either way it went back in the threads no problem. I never touched any part of the small internal pcb.

@JoergS5 On the first of the two bltouch's I've had I decided to look inside to check the traces as you suggested and I started by completely undoing the metal core part you mentioned. It came out with almost no trouble. This allowed the pin itself to fall out the back hole. When I was done looking I put the pin and the metal screw back in place. I'm not sure how many times I turned it.

To be honest, I'm not entirely sure which of the two bltouch's I have is actually on the machine right now - the first one in the creality kit or the second manufacturer. In my efforts to first get either one working I tested their sensitivity to touch side by side and one was much more responsive. This was the one I equipped.

If I try turning the screw with an allen wrench I can turn it numerous times in 360 degrees in both directions. So far neither tightening it or loosening it has made it any more responsive to the S10 or S90 commands. It does have a red/orangish LED that slowly flashes whenever I deploy it. I can't be sure if this is the error code saying it has failed the self test or if this is normal behavior when it is turned on. The LED glows brighter or fainter in correspondence to whether the pin is pushed in or not. So far I've assumed that was a good sign of normal behavior as it happened on the both of the ones I tested.

Another somewhat consistent problem is that the sensor is almost too sensitive. It triggers within just a second of the gantry beginning to lower from any height. I'll still try to make a video of the homing process with my phone.