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    Mid air printinting

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    Tuning and tweaking
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    • corautenundefined
      corauten
      last edited by

      Hi, I discovered the 3d printing about 6 months ago and till 2-3 weeks ago I didn't know much about G codes, I own an Anycubic Chiron and decided to upgrade and went for a Duet2Wifi. all good so far, everything went well at cold but when I tried to print the first time the nozzle stays in the air about 1.5 mm above the bed, even if I lower the nozzle from the browser with baby steps it goes down but at the first next move the IR probe (IR DC42) goes in and lift the nozzle again.
      I'm using simplify3d and I tried so far to add G91, G90, M564 H0 inside the slicer to get over the end-switch limits but nothing helps. When I do the G32 on duet web I get a warning about the offset and on the visual map, the mesh is much lower than the bed.
      Here are my configuration files, any help is much appreciated

      0_1566145419093_config.g
      0_1566145429888_homez.g
      0_1566145439342_homeall.g
      0_1566145442786_bed.g

      Thank you

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      • Phaedruxundefined
        Phaedrux Moderator
        last edited by

        In your homeall.g and homez.g you have G92 Z=0 after you use G30 to probe the center of the bed. You should remove the G92 and let the G30 set your Z0 point. This likely accounts for your odd Z offset.

        https://duet3d.dozuki.com/Wiki/ConfiguringRepRapFirmwareCartesianPrinter#Section_Homing_files

        Z-Bot CoreXY Build | Thingiverse Profile

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        • corautenundefined
          corauten
          last edited by

          Thank you, removing G92 Z=0 fixed the map offset from mesh grid but in Simplify 3d it's still printing in mid-air and does not aloud me to lower the nozzle below the probe trigger high. In Simplify 3d on scripts, I'm only using is G28 and G29 S1.

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          • Vetiundefined
            Veti
            last edited by

            please calibrate your trigger height
            see (Calibrate the Z probe trigger height)
            https://duet3d.dozuki.com/Wiki/Test_and_calibrate_the_Z_probe

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            • corautenundefined
              corauten
              last edited by

              I've done that and on Duet Web Control it works as intended, if I send a G1 Z0 command it lowers the nozzle to the right distance but only when I'm trying to print it stays in the air.

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              • gtj0undefined
                gtj0
                last edited by

                In the Simplify3D process, click Show Advanced and select the GCodes tab. Make sure that the Global G-Code Offsets are all 0.00.

                If that doesn't work, grab the first 200 lines or so (down to the first G1 Zn.nnn Fnnnn line) of the gcode file and post them. That'll allow us to see exactly what the slicer is doing.

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                • corautenundefined
                  corauten
                  last edited by

                  There are no offsets on the gcode tab and I copied the start of a gcode file
                  0_1566219960032_Simplify 3d gcodes tab.PNG

                  0_1566220035022_New Text Document.gcode

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                  • A Former User?
                    A Former User
                    last edited by A Former User

                    I have a Chiron with a Duet and I suffered this problem of "air printing" when using simplify3d, prusa slicer was worse.

                    I cured my problem by playing with the homing files and setting up the Z probe properly. I initially cheated and used the rep rap config tool but that didnt generate what I needed properly.

                    see my files for what im using with success.

                    Any other help I can be just ask.

                    DISCLAIMER.

                    This setup WORKS FOR ME, it may not be the right or wrong way to do things, But on my Anycubic Chiron with a Duet and a titan/E3D V6 it works for me.

                    Chiron Config G.txt

                    Chiron Home All.txt

                    Chiron Home Z.txt

                    Chiron Home Y.txt

                    Chiron Home X.txt

                    Chiron Bed G.txt

                    alt text

                    Oh and I was getting Z banding artifacts showing up in my prints so I popped out the top bearings this got rid of the banding.

                    alt text

                    corautenundefined 1 Reply Last reply Reply Quote 0
                    • corautenundefined
                      corauten
                      last edited by

                      Ok, thank you. Looking over your config file I've seen you have the Z axis minimum -1 and that made me curious, checked mine and I had it set to 2.25 so voila there has my offset I was getting in the slicer, I changed it to 0 and now it works as it should.
                      Thank you guys, for all your help

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                      • corautenundefined
                        corauten @A Former User
                        last edited by

                        @calvinx said in Mid air printinting:

                        I have a Chiron with a Duet and I suffered this problem of "air printing" when using simplify3d, prusa slicer was worse.

                        I cured my problem by playing with the homing files and setting up the Z probe properly. I initially cheated and used the rep rap config tool but that didnt generate what I needed properly.

                        see my files for what im using with success.

                        Any other help I can be just ask.

                        DISCLAIMER.

                        This setup WORKS FOR ME, it may not be the right or wrong way to do things, But on my Anycubic Chiron with a Duet and a titan/E3D V6 it works for me.

                        Chiron Config G.txt

                        Chiron Home All.txt

                        Chiron Home Z.txt

                        Chiron Home Y.txt

                        Chiron Home X.txt

                        Chiron Bed G.txt

                        alt text

                        Oh and I was getting Z banding artifacts showing up in my prints so I popped out the top bearings this got rid of the banding.

                        alt text

                        It doesn't give problems on tall prints because you removed the Z bearings? Nice setup by the way!

                        A Former User? 1 Reply Last reply Reply Quote 0
                        • A Former User?
                          A Former User @corauten
                          last edited by

                          @corauten

                          The reason for -1 in my config is if i want to play with baby stepping to get the correct "squish" up or down the negative number allows me to to that.

                          As for tall prints its not an issue, these printers will never have perfectly straight lead screws and contraining them at the top means any bend has to show up somewhere and thats in the print. if you allow the lead screw to move about on the X,Y planes it doesnt matter, all that matters is the Z axis which is lift up or down and the weight of the carriage keeps the lead screw nuts where the are supposed to be and the carriage wheels on the X gantry keep everything where it is supposed to be, I even have the leadsrew nuts loosened off a tiny amount on X carriage mounts to allow the nuts to float around on the X,Y planes.

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                          • dingo007undefined
                            dingo007
                            last edited by

                            @CaLviNx can you confirm with me these configs are still valid for a Chiron ? Im about to tackle mine with a Duet ethernet

                            A Former User? 1 Reply Last reply Reply Quote 0
                            • A Former User?
                              A Former User @dingo007
                              last edited by A Former User

                              @dingo007

                              I am running a duet 2 WiFi with a titan direct drive, the files I posted haven't been changed but will represent a WiFi with a titan and e3d v6.

                              dingo007undefined 1 Reply Last reply Reply Quote 0
                              • dingo007undefined
                                dingo007 @A Former User
                                last edited by

                                @CaLviNx great im using a Titan Aero / Volcano combo only change for wifi to ethernet is ip configuration. Can i ask how did you wire your Z ?? repurposed E1 ?

                                A Former User? 1 Reply Last reply Reply Quote 0
                                • A Former User?
                                  A Former User @dingo007
                                  last edited by

                                  @dingo007

                                  Yes for the second Z I remapped E1 I did away with the two z optical end stops and used an IR sensor you can see all this from looking at the config.g
                                  Using independent motor/drivers allow you to use compensation too.

                                  dingo007undefined 2 Replies Last reply Reply Quote 0
                                  • dingo007undefined
                                    dingo007 @A Former User
                                    last edited by

                                    @CaLviNx ok seriously confused, if there 2 Z connectors on the board why does one need to remap E1 ? guess im not understanding the why it needs remapoping and you cant just use the 2 Z connectors

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                                    • jay_s_ukundefined
                                      jay_s_uk
                                      last edited by jay_s_uk

                                      @dingo007
                                      The two z connectors are powered from one driver. This results in half the amps available for each z motor.

                                      Remapping one z motor to E1 allows for independent motor control. You can then use your z probe to level your X carriage to your bed.

                                      Owns various duet boards and is the main wiki maintainer for the Teamgloomy LPC/STM32 port of RRF. Assume I'm running whatever the latest beta/stable build is

                                      dingo007undefined aidarundefined 2 Replies Last reply Reply Quote 0
                                      • dingo007undefined
                                        dingo007 @jay_s_uk
                                        last edited by

                                        @jay_s_uk ahhhh got it... now it all makes sense! Thanks

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                                        • aidarundefined
                                          aidar @jay_s_uk
                                          last edited by

                                          @jay_s_uk said in Mid air printinting:

                                          This results in half the amps available for each z motor.

                                          Not correct. As Duet Z connectors are wired in series, not parallel, amps remaining same. What they need more is voltage, so when using 2 Zconnectors it is recommended to use 24V for VIN.

                                          jay_s_ukundefined 1 Reply Last reply Reply Quote 1
                                          • jay_s_ukundefined
                                            jay_s_uk @aidar
                                            last edited by

                                            @aidar ah, ok. Thanks

                                            Owns various duet boards and is the main wiki maintainer for the Teamgloomy LPC/STM32 port of RRF. Assume I'm running whatever the latest beta/stable build is

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