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any suggestion for a connector for the printhead?

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  • undefined
    gtj0
    last edited by 17 Jan 2020, 14:40

    I use the microfits in other places and like them but I also use RJ45 for the hot-end signal and low power stuff and simple spade connectors for the hot-end.

    1 Reply Last reply Reply Quote 0
    • undefined
      Danal
      last edited by 17 Jan 2020, 15:15

      @Dougal1957 said in any suggestion for a connector for the printhead?:

      Molex Microfit 3.0 series

      I've used these on other things, and they do work very well. Were it me, I'd be comfortable with my own "psuedo-standard" connector for a standard tool, meaning:

      • Stepper (4)
      • Sensor/thermistor (2)
      • Heater (2)
      • Hot end fan (2)
      • Part fan (2)
      • Sensor for tool alignment(2)

      Total 14, with no allowance for future expansion.

      From USA supplier Mouser, 16 position are actually slightly cheaper than 14, and I like the expansion possibility:

      Receptacle Pins
      Plug Pins

      With no expansion, and no extra sensor, 10 position will work.

      Delta / Kossel printer fanatic

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      • undefined
        matt3o
        last edited by 17 Jan 2020, 16:49

        thanks guys, haven't though about using molex, but it actually makes sense. way easier to handle than dsubs and more flexible!

        undefined 1 Reply Last reply 18 Jan 2020, 05:03 Reply Quote 0
        • undefined
          bricor @matt3o
          last edited by 18 Jan 2020, 05:03

          @matt3o Not sure if this would work for you (see pics).

          IMG_9232.jpg
          IMG_9230.jpg
          IMG_9229.jpg

          Using extension/adapter cables or adding connectors to a harness adds bulk and creates potential failure points.

          I found this method to be the best. If anything needs to be changed, its simple. Supports up to 16 terminal points.

          All that's missing is a printed label plaque

          undefined 1 Reply Last reply 18 Jan 2020, 07:04 Reply Quote 1
          • undefined
            matt3o @bricor
            last edited by 18 Jan 2020, 07:04

            @bricor thanks, that is also pretty clever and super easy if you need to change parts

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            • undefined
              littlehobbyshop
              last edited by 19 Jan 2020, 16:35

              Check out this project:
              https://www.hackster.io/viktorsilivanov/quick-swap-board-for-3d-printer-hotend-fb26e4

              @matt3o I'd be interested to know where you found that cable.

              I had some boards made and have populated but not installed yet, they'll be part of a new build.
              26365810-5c75-43cc-aca8-efaef310edad-image.png

              BLV MGN Cube w/Hemera, K8200, Sunlu S8

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              • undefined
                zapta
                last edited by 19 Jan 2020, 17:24

                Just a thought, you can distribute high currents over two wires and/or contacts. This may give you more flexibility. Also, Some wires can be merged, e.g. the +24V for heater and fans.

                (Duet people mentioned in the past a possibility for smart head board that just need power and CANBUS data, this would make requirements like yours easier to solve).

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                • undefined
                  matt3o
                  last edited by matt3o 20 Jan 2020, 10:58

                  @littlehobbyshop that is very close that what I was planning to do, with less fancy PCB and more DIY 🙂 The cable is from a local supplier but I believe they can be easily found. They are sold as "security/alarm cables" they come in many variants.

                  @zapta at the moment I'm only sharing the positive leads of the fans, that's all I need but I'll check what else I could share. thanks!

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                  • undefined
                    Danal
                    last edited by 24 Jan 2020, 02:31

                    So I decide to go the Molex Microfit way on a toolchanger. Purchased Molex 16 pin, m/f, pins, etc. Pleasantly enough, they were smaller than I'd thought.

                    This is working out well, the connectors are great... but... do be aware it is labor intensive. Every wire going to a tool now requires three crimps. One for the Duet board, one for the male molex, and one for the female molex. I haven't even gotten one tool completely setup!

                    Not saying anyone should/shouldn't... just be aware.

                    IMG_0214.jpeg

                    Delta / Kossel printer fanatic

                    undefined 1 Reply Last reply 24 Jan 2020, 07:26 Reply Quote 0
                    • undefined
                      matt3o @Danal
                      last edited by 24 Jan 2020, 07:26

                      @Danal they are indeed smaller than I thought!

                      I got used to crimping, that wouldn't be a big issue. Still not sure if I want to go with a more polished solution (like the one posted by @littlehobbyshop ).

                      I've also found connectors with dedicated pins for power, but let's not go overboard 🙂

                      thanks for your report btw!

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                      • undefined
                        avion23
                        last edited by 24 Jan 2020, 11:27

                        I'm using Wago 221 for everything.

                        This relieves me from soldering and I can throw out the old fans without working.

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