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    Print stuttering around curves, LaErrors

    Scheduled Pinned Locked Moved
    Duet Hardware and wiring
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    • Phaedruxundefined
      Phaedrux Moderator
      last edited by

      I was using this version of Cura which is built on 4.6

      https://www.dropbox.com/sh/s43vqzmi4d2bqe2/AAADdYdSu9iwcKa0Knqgurm4a?dl=0&lst=

      Z-Bot CoreXY Build | Thingiverse Profile

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      • NitroFreakundefined
        NitroFreak
        last edited by

        @Phaedrux said in Print stuttering around curves, LaErrors:

        Yup definitely a large number of hiccups. @NitroFreak usually a result of using too high microstepping. x16 with interpolation to x256 is recommended.

        Regarding the halting movement behaviour I may have noticed something similar myself on curved surfaces lately but I was also testing a new slicer release and wrote it off as something I had changed there. I did not look at a M122 at the time. I'll keep that in mind on my next print.

        I have nothing out of the ordinary, apart from an external Y servo that i run with no microstepping.
        Also two X axis motors that i do indeed run with x16 and interpolation.

        M350 Y1 Z64 ;E16:16I0 ; Configure microstepping without interpolation
        M350 X16:16 I1 E16:16 I1 ; Configure microstepping with interpolation
        M92 X88.89 Y360.00 Z3200.00 E411:430 ; Set steps per mm, mk8 extruder 94.3

        Any idea what else it could be?

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        • Phaedruxundefined
          Phaedrux Moderator
          last edited by

          @NitroFreak said in Print stuttering around curves, LaErrors:

          Z3200.00

          Are you using z hop or something? I might try dropping the Z axis back to x16.

          The external stepper could be something but I'm not familiar.

          Z-Bot CoreXY Build | Thingiverse Profile

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          • Charlieundefined
            Charlie
            last edited by

            Are you sure that your M350 commands are all after your M584 commands?

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            • Charlieundefined
              Charlie
              last edited by

              As an update, decreasing extruder jerk did not improve or worsen the artifacts. The issue persists.

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              • Phaedruxundefined
                Phaedrux Moderator
                last edited by

                I'm about to try a print. The mesh isn't very high resolution though so the curves are pretty facetted.

                Z-Bot CoreXY Build | Thingiverse Profile

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                • Phaedruxundefined
                  Phaedrux Moderator
                  last edited by

                  === DDARing ===
                  Scheduled moves: 11250, completed moves: 11225, StepErrors: 0, LaErrors: 1, Underruns: 34, 0
                  

                  Only a few minutes into the print and there is 1 La error and a few under runs.

                  Z-Bot CoreXY Build | Thingiverse Profile

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                  • Charlieundefined
                    Charlie
                    last edited by

                    Changing X, Y, and E instantaneous speed (jerk) settings dramatically (both high and low) did not affect the outcome.

                    IMG_8301.jpg

                    Changing pressure advance mid print (through M572 command on the gcode console during the print) also did not change the fact that it still stopped while traveling around the large radius arcs.

                    Below is a link to the GCode for the affected print.

                    https://drive.google.com/file/d/17gsPftKUcRSPVDl176A_GBqD7sG8GH9i/view?usp=sharing
                    

                    Please let me know if there is a better way to post gcode, as it exceeded the maximum file size for uploading.

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                    • Phaedruxundefined
                      Phaedrux Moderator
                      last edited by

                      From the end of the print:

                      === DDARing === Scheduled moves: 18, completed moves: 18, StepErrors: 0, LaErrors: 14, Underruns: 698, 0

                      m122
                      === Diagnostics ===
                      RepRapFirmware for Duet 2 WiFi/Ethernet version 2.05.1 running on Duet WiFi 1.02 or later
                      Board ID: 08DDM-9FAM2-LW4SD-6JKF0-3SN6N-T2ZBY
                      Used output buffers: 1 of 24 (16 max)
                      === RTOS ===
                      Static ram: 25712
                      Dynamic ram: 93328 of which 228 recycled
                      Exception stack ram used: 544
                      Never used ram: 11260
                      Tasks: NETWORK(ready,628) HEAT(blocked,1176) MAIN(running,3728) IDLE(ready,160)
                      Owned mutexes:
                      === Platform ===
                      Last reset 03:48:36 ago, cause: power up
                      Last software reset at 2020-03-30 17:04, reason: User, spinning module GCodes, available RAM 11148 bytes (slot 2)
                      Software reset code 0x0003 HFSR 0x00000000 CFSR 0x00000000 ICSR 0x0441f000 BFAR 0xe000ed38 SP 0xffffffff Task 0x4e49414d
                      Error status: 0
                      Free file entries: 10
                      SD card 0 detected, interface speed: 20.0MBytes/sec
                      SD card longest block write time: 0.0ms, max retries 0
                      MCU temperature: min 27.2, current 29.2, max 30.7
                      Supply voltage: min 23.7, current 24.0, max 24.2, under voltage events: 0, over voltage events: 0, power good: yes
                      Driver 0: standstill, SG min/max 0/1023
                      Driver 1: standstill, SG min/max 0/1023
                      Driver 2: standstill, SG min/max 0/279
                      Driver 3: standstill, SG min/max 0/1023
                      Driver 4: standstill, SG min/max not available
                      Date/time: 2020-04-26 19:43:09
                      Cache data hit count 4294967295
                      Slowest loop: 67.26ms; fastest: 0.07ms
                      I2C nak errors 0, send timeouts 0, receive timeouts 0, finishTimeouts 0, resets 0
                      === Move ===
                      Hiccups: 0, FreeDm: 160, MinFreeDm: 98, MaxWait: 60049ms
                      Bed compensation in use: mesh, comp offset 0.000
                      === DDARing ===
                      Scheduled moves: 18, completed moves: 18, StepErrors: 0, LaErrors: 14, Underruns: 698, 0
                      === Heat ===
                      Bed heaters = 0 -1 -1 -1, chamberHeaters = -1 -1
                      Heater 0 is on, I-accum = 0.2
                      Heater 1 is on, I-accum = 0.4
                      === GCodes ===
                      Segments left: 0
                      Stack records: 3 allocated, 0 in use
                      Movement lock held by null
                      http is idle in state(s) 0
                      telnet is idle in state(s) 0
                      file is idle in state(s) 0
                      serial is idle in state(s) 0
                      aux is idle in state(s) 0
                      daemon is idle in state(s) 0
                      queue is idle in state(s) 0
                      autopause is idle in state(s) 0
                      Code queue is empty.
                      === Network ===
                      Slowest loop: 200.47ms; fastest: 0.08ms
                      Responder states: HTTP(0) HTTP(0) HTTP(0) HTTP(0) FTP(0) Telnet(0) Telnet(0)
                      HTTP sessions: 1 of 8
                      - WiFi -
                      Network state is running
                      WiFi module is connected to access point 
                      Failed messages: pending 0, notready 0, noresp 2
                      WiFi firmware version 1.23
                      WiFi MAC address 5c:cf:7f:ef:4a:74
                      WiFi Vcc 3.31, reset reason Turned on by main processor
                      WiFi flash size 4194304, free heap 24512
                      WiFi IP address 10.10.0.95
                      WiFi signal strength -44dBm, reconnections 0, sleep mode modem
                      Socket states: 0 0 0 0 0 0 0 0
                      

                      I did not have any of the pausing I saw previously on the more detailed mesh.

                      Z-Bot CoreXY Build | Thingiverse Profile

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                      • Charlieundefined
                        Charlie
                        last edited by

                        @Phaedrux Hmmm, seems like you still have LA Errors, though you didn't have any pausing. If you are using Cura, may I ask what your Maximum Resolution, Maximum Travel Resolution, and Maximum Deviation settings are? Mine are 0.833 mm, 0.7 mm, and 0.015 mm respectively. Do you think that this may be the cause of my issue? They may be too low.

                        NitroFreakundefined 1 Reply Last reply Reply Quote 0
                        • Phaedruxundefined
                          Phaedrux Moderator
                          last edited by

                          No stutters this time, but the model was very low res by comparison. In the next couple days I'll be printing another bunch of high resolution curved models. I'll check again then.

                          Max res : 0.05
                          Max travel res 0.1094
                          Max deviation 0.05

                          And this last print was with that custom cura build from just the other day. Maybe give that build a try.

                          Z-Bot CoreXY Build | Thingiverse Profile

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                          • NitroFreakundefined
                            NitroFreak @Charlie
                            last edited by

                            @Charlie said in Print stuttering around curves, LaErrors:

                            @Phaedrux Hmmm, seems like you still have LA Errors, though you didn't have any pausing. If you are using Cura, may I ask what your Maximum Resolution, Maximum Travel Resolution, and Maximum Deviation settings are? Mine are 0.833 mm, 0.7 mm, and 0.015 mm respectively. Do you think that this may be the cause of my issue? They may be too low.

                            I also had this suspicion per this video
                            https://www.youtube.com/watch?v=Hvw3DrVAeTA
                            I changed my values to 1.133, 0,75 and 0.075 respectively. No change in the stuttering.
                            Also, it is weird because the duet being 32 bit should not really have this problem?

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                            • NitroFreakundefined
                              NitroFreak
                              last edited by NitroFreak

                              I´ve now captured it on video so that it´s easy to see.
                              100mm circle, 2 perimeters, no infill, Z seam always at the front.
                              I dropped the Z axis steps back to x16 and 800 steps /mm. Yes i did use Z hop but i can´t imagine how that would affect a mid layer line.

                              https://youtu.be/IbhTUJ972cE

                              It is really weird because i used to be able to print at 250mm/sec no problem.
                              https://www.youtube.com/watch?v=o-Qg3nTha1A

                              After that I didnt really change anything apart from some tpre, tfree and tpost files. But this is all single extrusion.
                              Here is another M122 after the circle

                              M122
                              === Diagnostics ===
                              RepRapFirmware for Duet 2 WiFi/Ethernet version 2.03 running on Duet WiFi 1.02 or later
                              Board ID: 08DGM-917NK-F23T0-6J9DJ-3S86S-TWBWD
                              Used output buffers: 3 of 24 (16 max)
                              === RTOS ===
                              Static ram: 25680
                              Dynamic ram: 94004 of which 0 recycled
                              Exception stack ram used: 476
                              Never used ram: 10912
                              Tasks: NETWORK(ready,648) HEAT(blocked,1172) MAIN(running,3748) IDLE(ready,160)
                              Owned mutexes:
                              === Platform ===
                              Last reset 00:29:05 ago, cause: software
                              Last software reset at 2020-04-27 10:32, reason: User, spinning module GCodes, available RAM 11076 bytes (slot 3)
                              Software reset code 0x0003 HFSR 0x00000000 CFSR 0x00000000 ICSR 0x0441f000 BFAR 0xe000ed38 SP 0xffffffff Task 0x4e49414d
                              Error status: 0
                              Free file entries: 10
                              SD card 0 detected, interface speed: 20.0MBytes/sec
                              SD card longest block write time: 0.0ms, max retries 0
                              MCU temperature: min 36.7, current 38.2, max 40.0
                              Supply voltage: min 24.3, current 24.6, max 24.8, under voltage events: 0, over voltage events: 0, power good: yes
                              Driver 0: standstill, SG min/max 0/1023
                              Driver 1: standstill, SG min/max 0/1023
                              Driver 2: standstill, SG min/max 0/249
                              Driver 3: standstill, SG min/max 0/1023
                              Driver 4: standstill, SG min/max not available
                              Date/time: 2020-04-27 11:02:02
                              Cache data hit count 4294967295
                              Slowest loop: 43.29ms; fastest: 0.08ms
                              I2C nak errors 0, send timeouts 0, receive timeouts 0, finishTimeouts 0, resets 0
                              === Move ===
                              Hiccups: 1415, FreeDm: 169, MinFreeDm: 134, MaxWait: 32660ms
                              Bed compensation in use: none, comp offset 0.000
                              === DDARing ===
                              Scheduled moves: 6, completed moves: 6, StepErrors: 0, LaErrors: 0, Underruns: 0, 0
                              === Heat ===
                              Bed heaters = 0 -1 -1 -1, chamberHeaters = -1 -1
                              Heater 0 is on, I-accum = 0.3
                              Heater 1 is on, I-accum = 0.4
                              === GCodes ===
                              Segments left: 0
                              Stack records: 1 allocated, 0 in use
                              Movement lock held by null
                              http is idle in state(s) 0
                              telnet is idle in state(s) 0
                              file is idle in state(s) 0
                              serial is idle in state(s) 0
                              aux is idle in state(s) 0
                              daemon is idle in state(s) 0
                              queue is idle in state(s) 0
                              autopause is idle in state(s) 0
                              Code queue is empty.
                              === Network ===
                              Slowest loop: 202.38ms; fastest: 0.08ms
                              Responder states: HTTP(0) HTTP(0) HTTP(0) HTTP(0) FTP(0) Telnet(0) Telnet(0)
                              HTTP sessions: 1 of 8

                              • WiFi -
                                Network state is running
                                WiFi module is connected to access point
                                Failed messages: pending 0, notready 0, noresp 1
                                WiFi firmware version 1.23
                                WiFi MAC address b4:e6:2d:52:f6:45
                                WiFi Vcc 3.34, reset reason Turned on by main processor
                                WiFi flash size 4194304, free heap 25032
                                WiFi IP address 192.168.0.93
                                WiFi signal strength -58dBm, reconnections 0, sleep mode modem
                                Socket states: 0 0 0 0 0 0 0 0

                              And here is my config.g

                              ; Configuration file for Duet WiFi (firmware version 1.21)
                              ; executed by the firmware on start-up
                              ;
                              ; generated by RepRapFirmware Configuration Tool v2 on Sun Feb 03 2019 22:30:32 GMT+0100 (Central European Standard Time)
                              
                              ; General preferences
                              G90                                             ; Send absolute coordinates...
                              M83                                             ; ...but relative extruder moves
                              
                              ; Network
                              M550 P"ARPEG"                                   ; Set machine name
                              M552 S1                                         ; Enable network
                              M587 S"KDG-4F519" P"ApbjYbr9nQu7"               ; Configure access point. You can delete this line once connected
                              M586 P0 S1                                      ; Enable HTTP
                              M586 P1 S0                                      ; Disable FTP
                              M586 P2 S0                                      ; Disable Telnet
                              
                              ; Drives
                              M569 P0 S1                                      ; Drive 0 goes forwards (X1)
                              M569 P1 S1                                      ; Drive 1 goes forwards (X2)
                              M569 P2 S0                                      ; Drive 2 goes backwards (Z)
                              M569 P3 S1                                      ; Drive 3 goes forwards extruder
                              M569 P4 S1                                      ; Drive 4 goes backwards extruder 2
                              M569 P5 S0 T8:8:8:8                             ; Drive 5 minimum step pulse timing 3 microseconds (JMC servo minimum 2.5 microseconds)
                              M584 X0:1 Y5 Z2 E3:4                            ; Apply custom drive mapping
                              M350 Y1 Z16 ;E16:16I0                           ; Configure microstepping without interpolation
                              M350 X16:16 I1      E16:16 I1                   ; Configure microstepping with interpolation
                              M92 X88.89 Y360.00 Z800.00 E411:430            ; Set steps per mm, mk8 extruder 94.3
                              M566 X1000.00 Y1000.00 Z200.00 E1500.00:1500.00     ; Set maximum instantaneous speed changes (mm/min)
                              M203 X24000.00 Y24000.00 Z2000.00 E4200.00:4200.00 ; Set maximum speeds (mm/min)
                              M201 X5000.00 Y5000.00 Z700.00 E2000.00:1000.00  ; Set accelerations (mm/s^2)
                              M906 X1600.00 Y800.00 Z1100.00 E1100.00:1200.00 I30 ; Set motor currents (mA) and motor idle factor in per cent
                              M593 F24.5                                      ; Dynamic Acceleration Adjustment at 24.5 Hertz
                              M572 D0 S0.02                                   ; Pressure advance 
                              M84 S30                                         ; Set idle timeout
                              ;M207 S0.2 F1800 Z0.8
                              
                              ; Axis Limits
                              M208 X5 Y5 Z0 S1                                ; Set axis minima
                              M208 X215 Y255 Z280 S0                          ; Set axis maxima
                              
                              ; Endstops
                              M574 X1 Y1 Z1 S1                                ; Set active high endstops
                              
                              ; Z-Probe
                              M558 P0 H5 F120 T6000                           ; Disable Z probe but set dive height, probe speed and travel speed
                              M557 X20:170 Y20:195 S20                        ; Define mesh grid
                              
                              ; Heaters
                              M307 H6 A-1 C-1 D-1                             ; Disables heater 6 output as heater output and configures it as General I/O port
                              M307 H7 A-1 C-1 D-1                             ; Disables heater 7 output as heater output and configures it as General I/O port
                              M570 H0 P10 T40                                 ; Lets the chamber deviate a max of 40C for max 10sec from its set temp (to not raise a fault when opening oven door)
                              ;M140 H-1                                       ; Tell the firmware there is no bed heater
                              M307 H0 B0 A188.1 C188.1 D3.5 S1.00             ; Disable bang-bang mode for the bed heater and set PWM limit (G=188.1, tc=275.7, td=-1.6)
                              M305 P0 T100000 B4138 R4700 S"Chamber"          ; Set thermistor + ADC parameters for heater 0
                              M143 H0 S240                                    ; Set temperature limit for heater 0 to 240C
                              M305 P1 X200    S"Model"                                ; Configure thermocouple for heater 1
                              M143 H1 S430                                    ; Set temperature limit for heater 1 to 430C
                              ;M305 P2 T100000 B4138 R4700 S"Support"           ; Configure Thermistor + ADC parameters for heater 2
                              ;M143 H2 S320                                    ; Set temperature limit for heater 2 to 290°C    
                              M305 P2 X201    S"Support"                               ; Configure thermocouple for heater 2
                              M143 H2 S430                                   ; Set temperature limit for heater 2 to 430C
                              M307 H1 A225.2 C128.7 D4.1 V24.5 S1.0 B0        ; Set PID parameters for Extruder Heater 1 model: gain 952.0, time constant 389.2, dead time 5.2, max PWM 0.30, calibration voltage 24.3, mode PID, inverted no, frequency default
                              M307 H2 A225.2 C128.7 D4.1 V24.5 S1.0 B0        ; set preliminary PID for support extruder
                                                                              ; 12V Hotend autotune 390° while 212° chamber Heater 1 model: gain 495.4, time constant 164.7, dead time 2.9, max PWM 0.50, calibration voltage 23.1, 
                                                                              ; 24V CTC Heater 1 model: gain 225.2, time constant 128.7, dead time 3.4, max PWM 1.00, calibration voltage 24.5
                              ;M307 H2 A468.7 C131.8 D4.3 V24.5 S0.3 B0         ; Heater 2 model: gain 468.7, time constant 131.8, dead time 4.3, max PWM 0.30, calibration voltage 24.5, (12v heizpatrone im alu block)
                              
                              ; Fans
                              M106 P0 S0.3 I0 F500 H-1                        ; Set fan 0 value, PWM signal inversion and frequency. Thermostatic control is turned off
                              M106 P1 S1 I0 F500 H1 T45                       ; Set fan 1 value, PWM signal inversion and frequency. Thermostatic control is turned on
                              
                              ; Tools
                              M563 P0 S"Model" D0 H1                          ; Define tool 0
                              G10 P0 X0 Y0 Z0                                 ; Set tool 0 axis offsets
                              G10 P0 R0 S0                                    ; Set initial tool 0 active and standby temperatures to 0C
                              M563 P1 S"Support" D1 H2                        ; Define tool 1
                              G10 P1 X24.93 Y1.18 Z-1.2                       ; Set tool 1 axis offsets
                              G10 P1 R0 S0                                    ; Set initial tool 1 active and standby temperatures to 0C
                              
                              ; Automatic saving after power loss is not enabled
                              
                              ; Custom settings are not configured
                              
                              ; Miscellaneous
                              T0                                              ; Select first tool
                              
                              
                              Phaedruxundefined 1 Reply Last reply Reply Quote 0
                              • NitroFreakundefined
                                NitroFreak
                                last edited by

                                I remember, when i did the 250mm/s test, that it started to judder and slow down randomly at around 280mm/s.
                                What can cause the processor to overload like that with just 60mm/s?

                                deckingmanundefined 1 Reply Last reply Reply Quote 0
                                • deckingmanundefined
                                  deckingman @NitroFreak
                                  last edited by

                                  @NitroFreak Your video is very reminiscent of problems I had when pressure advance was first introduced. Although, that was with multiple extruders feeding a mixing hot and with much higher PA values than you are using. Still, I wonder if it might be worth disabling PA just to see if it makes any difference or not?

                                  Ian
                                  https://somei3deas.wordpress.com/
                                  https://www.youtube.com/@deckingman

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                                  • Phaedruxundefined
                                    Phaedrux Moderator @NitroFreak
                                    last edited by

                                    @NitroFreak said in Print stuttering around curves, LaErrors:

                                    I dropped the Z axis steps back to x16 and 800 steps /mm. Yes i did use Z hop but i can´t imagine how that would affect a mid layer line.

                                    No I don't think that would cause mid layer issues, but skipping steps on a z hop is a recipe for inaccurate layer heights.

                                    Z-Bot CoreXY Build | Thingiverse Profile

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                                    • Charlieundefined
                                      Charlie
                                      last edited by

                                      @NitroFreak I love that channel! Your values are all a little higher than mine so I may want to change mine. But more importantly, I agree that I thought the 32 bit system should solve this issue. Is there any way to know if its an issue due to extensive mesh facets? I have no hiccups or underruns, and I thought that was where you would see the issue, but I must be mistaken.

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                                      • Phaedruxundefined
                                        Phaedrux Moderator
                                        last edited by

                                        Do you have another SD card to test with?

                                        Z-Bot CoreXY Build | Thingiverse Profile

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                                        • Charlieundefined
                                          Charlie
                                          last edited by

                                          @Phaedrux Yes, I do have another SD card to test with. I will disable Pressure Advance in the config.g file (I only disabled it mid-print before) and report my findings. My duet is unfortunately buried deep in the printer case (hindsight 20/20, lol) so it may take some time to remove and reinstall the SD.

                                          1 Reply Last reply Reply Quote 0
                                          • Phaedruxundefined
                                            Phaedrux Moderator @Charlie
                                            last edited by

                                            @Charlie said in Print stuttering around curves, LaErrors:

                                            M566 X480.00 Y480.00 Z30.00 E10000.00 ; Set maximum instantaneous speed changes (mm/min)

                                            The other thing that occurs to me is low Z jerk value and using mesh compensation. I notice your Z jerk is very very low.

                                            Z-Bot CoreXY Build | Thingiverse Profile

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