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    Trying to remove tiny holes/gaps on layers...

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    Tuning and tweaking
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    • felt342undefined
      felt342
      last edited by

      I think your retraction speed is way too high, try 70mm/s.

      Industrial 3D printing service in the Netherlands - gagatstudio.com

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      • skezoundefined
        skezo @JoergS5
        last edited by

        @JoergS5 thanks for the help, getting rid of the hiccups has helped a lot. Unfortunately I cannot edit the title of the post after a certain time period.

        @felt342 thanks will try that now

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        • arhiundefined
          arhi
          last edited by

          try few other slicers and compare results

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          • skezoundefined
            skezo
            last edited by

            @felt342 lowering retraction speed had no impact. I also disabled pressure advance and tried a few different variations but also did not have an impact.

            @arhi good idea. I am currently using PrusaSlicer will try another one now.

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            • felt342undefined
              felt342 @skezo
              last edited by

              @skezo Is it only happen with PETG? Could be it has too much moisture in it?

              Industrial 3D printing service in the Netherlands - gagatstudio.com

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              • Phaedruxundefined
                Phaedrux Moderator
                last edited by Phaedrux

                Are you running the part cooling fan too high for PETG?

                Do you have different filament to test with?

                Even though you've tuned the extruder can you also try increasing the extrusion factor to see if the gaps are reduced?

                Z-Bot CoreXY Build | Thingiverse Profile

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                • skezoundefined
                  skezo @Phaedrux
                  last edited by

                  @Phaedrux

                  Setting the extrusion factor to 0.95 or above removes the gaps but when I run the extrusion multiplier calibration that value I get is 0.86 (this prints the walls at the correct width but has under extrusion). How can I balance extrusion with accuracy?

                  calb_cube._v3.jpg

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                  • Phaedruxundefined
                    Phaedrux Moderator
                    last edited by

                    Filling the proper extrusion volume is a combination of the amount of plastic coming out of the nozzle and the distance from the nozzle to the surface being printed on. If the Z axis steps per mm is slightly off you could have a greater gap than expected leading to the appearance of underextrusion.

                    @skezo said in Trying to remove tiny holes/gaps on layers...:

                    but when I run the extrusion multiplier calibration

                    How exactly are you doing that?

                    Z-Bot CoreXY Build | Thingiverse Profile

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                    • skezoundefined
                      skezo @Phaedrux
                      last edited by

                      @Phaedrux

                      If I set the extrusion multiplier to 0.86 I can see the nozzle laying beads of filament on some layers (see below image). Which is what I think is causing the gaps in the calibration cube.

                      For extrusion multiplier calibration I have been printing 40mm cube in vase mode and 40 mm cube with a single vertical perimeter. Then measuring the wall thickness with calipers.
                      Extrusion multiplier = Old Extrusion Multiplier * (Expected Thickness/Measured Thickness)

                      wall_v1.jpg

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                      • Phaedruxundefined
                        Phaedrux Moderator
                        last edited by

                        Perhaps give this calibration method a try.

                        https://duet3d.dozuki.com/Guide/Ender+3+Pro+and+Duet+Maestro+Guide+Part+4:+Calibration/40

                        What is the filament path like? Does the filament feed smoothly or is there friction and resistance?

                        Z-Bot CoreXY Build | Thingiverse Profile

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