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    Triangular wave and print area

    Scheduled Pinned Locked Moved
    Duet Hardware and wiring
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    • Leblondundefined
      Leblond
      last edited by

      good morning to all of you, I think I am in the right section.

      I'm here asking you for help with a print bed calibration problem, it's a bit of a pain to find I assume it's a mechanical problem. My printer is a tronxy X5SA Pro with electronics reconverted with duet 2 wifi, volume 330x330mm composed of BLTouch V3.1 as a probe and 3mm glass as a print bed, I have had it for a long time and it is two months now that I try in every way but to no avail, having noticed that the carriage where the extruder is attached was not very loose so I disassembled all the upper deck X / Y I cleaned them and I looked at the eccentrics and fixing them, now the skates seem to slide linearly on the tracks.
      The problem believed by the X / Y axes has not been solved, I pass to the second hypothesis "Axis Z" the printing table is quite rigid "modification made some time ago by replacing linear bearings with metal ones" and is synchronized by a GT2 6mm belt, I have no wobble problems, I also included the gearbox of the 2 motors "I also included the hardware as a problem" that control the screws and I cleaned everything with the WD40. I made sure once everything was mounted to oil the screws and freehand I made sure that the Z plane ran freely, but this doesn't seem to work either, I arrived at all this after trying to probe the print plane
      both hot and cold without changes in the survey, I tested without glass, on bare and raw aluminum, I also tried various survey speeds but the results are all negative, I am attaching photos and configuration of my system, I hope that some of you are able to solve the problem.

      I forgot: I tried to probe with various meshes, 60x60 and 40x40 no graphic visual problems, but at the time of printing some points seem to be high with tragic consequences on the final print. 20x20 here we begin to graphically see a triangular wave (which is the mangy problem in question).
      I remain at your disposal, thank you in advance.

      Photo below: 20x20 at 90 degrees celsius.
      20x20 temperatura 90 gradi.jpg

      Photo below: 20x20 at room temperature.
      20x20 temperatura ambiente.jpg

      Under the configuration files and the board diagnostics.
      retractprobe.txt homez.txt homey.txt homex.txt homeall.txt diagnostic.txt deployprobe.txt Config.txt Bed.txt

      peter247undefined 1 Reply Last reply Reply Quote 0
      • Vetiundefined
        Veti
        last edited by Veti

        first check if the problem is your probe

        https://forum.duet3d.com/topic/6962/m48-measure-z-probe-repeatability-and-print-to-serial-output

        also decrease the probing speed to F120

        1 Reply Last reply Reply Quote 0
        • Leblondundefined
          Leblond
          last edited by

          thanks for the help, now I check, and for the diving speed as I had already written they do not change, I have already tried at 120, at 250 I have never had problems, but anyway I will try and I will give you the results

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          • Leblondundefined
            Leblond
            last edited by

            ok i tried and this is the result on 4 points, but how can it help me to know this?

            25/10/2020, 19:19:17 G32 bed probe heights: 0.195 0.190 0.190 0.190 0.188 0.188 0.192 0.190 0.190 0.000, mean 0.171, deviation from mean 0.057
            25/10/2020, 19:18:48 G32 bed probe heights: 0.202 0.202 0.200 0.200 0.198 0.198 0.200 0.200 0.195 0.000, mean 0.179, deviation from mean 0.060
            25/10/2020, 19:18:20 G32 bed probe heights: 0.188 0.185 0.180 0.185 0.178 0.178 0.183 0.180 0.183 0.000, mean 0.164, deviation from mean 0.055
            25/10/2020, 19:17:52 G32 bed probe heights: 0.198 0.195 0.198 0.192 0.192 0.198 0.198 0.198 0.192 0.000, mean 0.176, deviation from mean 0.059

            1 Reply Last reply Reply Quote 0
            • Vetiundefined
              Veti
              last edited by

              the last measurement is very odd.
              did you copy the macro correctly?

              1 Reply Last reply Reply Quote 0
              • Leblondundefined
                Leblond
                last edited by

                I created the macro M48.g in sys, then I created a macro where it indicates the coordinates and calls M48, but it doesn't work for me, instead of dwelling on a precise point it goes diagonally, I read that a G30 with parameter P wants the coordinates, so I created one with the coordinates and it works, I'll post the macro

                1 Reply Last reply Reply Quote 0
                • Leblondundefined
                  Leblond
                  last edited by

                  new 1.txt

                  1 Reply Last reply Reply Quote 0
                  • Vetiundefined
                    Veti
                    last edited by

                    G30 P9 X165 Y30 Z- 9999

                    there is a space to much after the Z-

                    1 Reply Last reply Reply Quote 1
                    • Leblondundefined
                      Leblond
                      last edited by

                      ok, I'll call you hawkeye, correct and take the test again

                      1 Reply Last reply Reply Quote 1
                      • Leblondundefined
                        Leblond
                        last edited by

                        25/10/2020, 19:37:22 G32 bed probe heights: 0.190 0.198 0.195 0.195 0.192 0.192 0.190 0.195 0.188 0.192, mean 0.193, deviation from mean 0.003
                        25/10/2020, 19:36:52 G32 bed probe heights: 0.195 0.195 0.192 0.202 0.212 0.208 0.205 0.200 0.200 0.198, mean 0.201, deviation from mean 0.006
                        25/10/2020, 19:36:22 G32 bed probe heights: 0.188 0.178 0.178 0.178 0.178 0.178 0.173 0.178 0.183 0.180, mean 0.179, deviation from mean 0.004
                        25/10/2020, 19:35:52 M98 P"0:/macros/Calibrazione a punto singolo/Calibrazione x 10"
                        G32 bed probe heights: 0.190 0.192 0.192 0.195 0.190 0.185 0.190 0.188 0.188 0.190, mean 0.190, deviation from mean 0.003

                        1 Reply Last reply Reply Quote 0
                        • Vetiundefined
                          Veti
                          last edited by

                          ok that looks good.

                          now do the test again, grab the hotend carriage and turn on clockwise and anticlockwise between probes. dont force it but do it gently.

                          after that do it again trying to rotate it forwards and backwards.

                          1 Reply Last reply Reply Quote 0
                          • Leblondundefined
                            Leblond
                            last edited by

                            in practice I take the trolley and manually try to move it and then I do the tests again, did I understand correctly?

                            Vetiundefined 1 Reply Last reply Reply Quote 0
                            • Vetiundefined
                              Veti @Leblond
                              last edited by

                              @Leblond
                              yes. we are looking for backlash in the assembly. movement could cause the assembly to rotate and cause the result you are seeing.

                              1 Reply Last reply Reply Quote 0
                              • Leblondundefined
                                Leblond
                                last edited by

                                25/10/2020, 19:57:24 G32 bed probe heights: 0.192 0.195 0.190 0.192 0.192 0.192 0.190 0.190 0.190 0.190, mean 0.191, deviation from mean 0.002
                                25/10/2020, 19:56:50 G32 bed probe heights: 0.183 0.185 0.180 0.185 0.185 0.183 0.183 0.183 0.185 0.183, mean 0.183, deviation from mean 0.002
                                25/10/2020, 19:56:17 G32 bed probe heights: 0.168 0.168 0.168 0.173 0.170 0.165 0.170 0.170 0.170 0.170, mean 0.169, deviation from mean 0.002
                                25/10/2020, 19:55:43 M98 P"0:/macros/Calibrazione a punto singolo/Calibrazione x 10"
                                G32 bed probe heights: 0.183 0.185 0.183 0.185 0.185 0.185 0.183 0.185 0.185 0.183, mean 0.184, deviation from mean 0.001

                                1 Reply Last reply Reply Quote 0
                                • Vetiundefined
                                  Veti
                                  last edited by

                                  M906 X800 Y800 Z800 E800 I30 ; set motor currents (mA) and motor idle factor in per cent

                                  there are default values from the configurator.

                                  a quick google shows the motors seem to be 1,68 A motors

                                  so you are running way to little current. try 1300

                                  1 Reply Last reply Reply Quote 0
                                  • Leblondundefined
                                    Leblond
                                    last edited by

                                    The motors are Quimat Nema 17 Stepper Motor 1.7 A 0.59 Nm 84 oz.in 47mm

                                    Vetiundefined 1 Reply Last reply Reply Quote 0
                                    • Vetiundefined
                                      Veti @Leblond
                                      last edited by

                                      @Leblond said in Triangular wave and print area:

                                      1.7 A

                                      so running them at 75% rounding to nearest 100 is 1300.

                                      1 Reply Last reply Reply Quote 0
                                      • Leblondundefined
                                        Leblond
                                        last edited by

                                        ok I took them to 1.3 and I'm doing the test again later

                                        1 Reply Last reply Reply Quote 0
                                        • Leblondundefined
                                          Leblond
                                          last edited by

                                          25/10/2020, 20:56:11 G32 bed probe heights: 0.198 0.195 0.195 0.198 0.195 0.200 0.195 0.200 0.192 0.195, mean 0.196, deviation from mean 0.002
                                          25/10/2020, 20:55:37 G32 bed probe heights: 0.183 0.180 0.180 0.183 0.183 0.183 0.183 0.180 0.180 0.183, mean 0.181, deviation from mean 0.001
                                          25/10/2020, 20:55:04 G32 bed probe heights: 0.183 0.178 0.173 0.170 0.178 0.173 0.173 0.178 0.178 0.173, mean 0.175, deviation from mean 0.004
                                          25/10/2020, 20:54:31 M98 P"0:/macros/Calibrazione a punto singolo/Calibrazione x 10"
                                          G32 bed probe heights: 0.195 0.192 0.192 0.195 0.192 0.195 0.195 0.195 0.188 0.195, mean 0.194, deviation from mean 0.002

                                          1 Reply Last reply Reply Quote 0
                                          • Leblondundefined
                                            Leblond
                                            last edited by

                                            I'm retrying cold-meshing the plate to see if we've made any improvements

                                            1 Reply Last reply Reply Quote 0
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