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    Need help! G29 mesh bed compensation over compensation

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    • Vetiundefined
      Veti @Jayson
      last edited by Veti

      @Jayson said in Need help! G29 mesh bed compensation over compensation:

      it has a 1/4" T6 6061 aluminum plate that I sheared from a piece of scrap at work.

      that is not thick enough for a 500x500 build plate. as you can see from the sagging heightmap.
      see this recent discussion
      https://forum.duet3d.com/topic/19398/height-map-500mmx500mmx4mm-aluminium-build-plate

      your testprint is not even good in the center. so you have not dialed in the z trigger height well enouch.
      adjust with babystepping while printing until you get a good first layer, then adjust the offset with the babystep value.

      also measure the z probe trigger heigh in each of the corners.
      i would assume for your build they are different.
      this can be due different factors.
      one possibility for your printer with such a large print area is sagging axis due to its own weight, which introduces rotation of the carriage. this causes varying probing offset.

      one way to compensate for that is use a probe that uses the nozzle like a precision piezo

      jay_s_ukundefined Jaysonundefined 3 Replies Last reply Reply Quote 0
      • jay_s_ukundefined
        jay_s_uk @Veti
        last edited by

        I would suggest moving your z probe to be X0, Y0 and Z0.
        From there, you can set the tool offsets using G10.
        It makes working everything out so much easier.
        You can than use TAMV to calculate the X and Y offsets of each tool in relation to the z probe.
        That's how I have my toolchanger set up.

        Owns various duet boards and is the main wiki maintainer for the Teamgloomy LPC/STM32 port of RRF. Assume I'm running whatever the latest beta/stable build is

        Jaysonundefined 1 Reply Last reply Reply Quote 0
        • JamesMundefined
          JamesM
          last edited by

          @Jayson said in Need help! G29 mesh bed compensation over compensation:

          belt

          Off the topic of your mesh issue, you should really get rid of those steel core belts on your printer. From the pictures you posted earlier your idlers/pulleys are too small for a steel core belt and will cause you serious grief in the future. I don't know the exact diameter minimum but I would guess you need at a minimum a 20-25mm diameter pulley/idler to use steel core belts.

          Jaysonundefined 2 Replies Last reply Reply Quote 1
          • Jaysonundefined
            Jayson @Veti
            last edited by

            @Veti I suppose the rest of the world isn't messed up like Saskatchewan Canada were we use metric and imperial measurements so I will just try to keep to metric from now on. the base of my printer is an 840x840x6.5mm aluminum plate with 20x20 extrusions around the perimeter. my bed is 535x535x6.5 hard mounted in the middle of the bed. I am adding jacking bolts between the two plates hoping to dial in the flatness of my bed. I can true the bed to the frame then adjust a lead screw on all four corners of my gantry to be parallel to the bed and let auto mesh handle the restIMG_20201113_130930.jpg . IMG_20201113_132004.jpg

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            • Jaysonundefined
              Jayson @jay_s_uk
              last edited by

              @jay_s_uk i will have to keep this in mind when i get to that stage of the build

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              • Jaysonundefined
                Jayson @JamesM
                last edited by

                @JamesM said in Need help! G29 mesh bed compensation over compensation:

                @Jayson said in Need help! G29 mesh bed compensation over compensation:

                belt

                you should really get rid of those steel core belts on your printer.

                I went to them to try minimizing stretch over the really long belts and wanted something strong enough to handle high speeds with nema23 steppers. still managed to snap a belt setting up sensor less homing. (gave up on that, not reliable enough for tool changing)
                now I have homing switches.

                anyway. should have gone with gt2 10mm wide belts instead to get away from steel. might redesign.

                Vetiundefined fcwiltundefined 2 Replies Last reply Reply Quote 0
                • Vetiundefined
                  Veti @Jayson
                  last edited by

                  @Jayson said in Need help! G29 mesh bed compensation over compensation:

                  anyway. should have gone with gt2 10mm wide belts instead to get away from steel. might redesign.

                  the best belts are gates.

                  1 Reply Last reply Reply Quote 0
                  • fcwiltundefined
                    fcwilt @Jayson
                    last edited by

                    @Jayson said in Need help! G29 mesh bed compensation over compensation:

                    anyway. should have gone with gt2 10mm wide belts instead to get away from steel. might redesign.

                    Have you considered stepping up to 15mm 3GT belts?

                    Frederick

                    Printers: a E3D MS/TC setup and a RatRig Hybrid. Using Duet 3 hardware running 3.4.6

                    Jaysonundefined 1 Reply Last reply Reply Quote 0
                    • Jaysonundefined
                      Jayson @fcwilt
                      last edited by Jayson

                      @fcwilt didn't know they went that wide. my old printer came with 6mm belts so that's just what i got for this.

                      Vetiundefined 1 Reply Last reply Reply Quote 0
                      • Vetiundefined
                        Veti @Jayson
                        last edited by

                        @Jayson

                        some suggestions

                        gate gt2 12mm
                        https://e3d-online.com/products/gates-powergrip®-2gt-belt-12mm-x-100mm?_pos=5&_sid=9dad4abd8&_ss=r

                        gt3 up to 15mm (they also sell the pulleys and idlers)
                        https://www.aliexpress.com/item/32246715230.html

                        Jaysonundefined 1 Reply Last reply Reply Quote 0
                        • Jaysonundefined
                          Jayson @Veti
                          last edited by

                          @Veti i can't find a 20T GT2 pully that fits a 12mm belt and a 6.35mm motor shaft. might have to order them for 5mm shafts and take them too the local machine shop.

                          Vetiundefined 1 Reply Last reply Reply Quote 0
                          • Jaysonundefined
                            Jayson @JamesM
                            last edited by

                            @JamesM wow were you ever right about those steel belts. just a few test prints and the are broken.

                            JamesMundefined 1 Reply Last reply Reply Quote 0
                            • JamesMundefined
                              JamesM @Jayson
                              last edited by

                              @Jayson

                              I've never used them but I've seen it mentioned many times to steer clear of them unless your printer was properly designed for them.

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                              • Vetiundefined
                                Veti @Jayson
                                last edited by Veti

                                @Jayson said in Need help! G29 mesh bed compensation over compensation:

                                i can't find a 20T GT2 pully that fits a 12mm

                                https://de.aliexpress.com/item/4001116400764.html

                                edit nevermind, not 6.35

                                https://de.aliexpress.com/item/4001157524368.html

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                                • Jaysonundefined
                                  Jayson @Veti
                                  last edited by

                                  @Veti I think you must be right about the sagging axes. Or possibly bent. I redesigned my z motion system and now have two motors, leveled the bed the best I could and put 6mm regular belts on it for now. It's a bit better but still has the same problems in the same spots. The center of the bed is usable now so I can start printing the parts for my redesign.

                                  Bigger belts smaller z probe offset and might switch to 20x40 extrusions on edge to mount my linear rails on

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