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    Help with multi color printing

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    • Phaedruxundefined
      Phaedrux Moderator @Surgikill
      last edited by

      @surgikill said in Help with multi color printing:

      There is an indentation on the color change layer. It is not a layer shift, and it happens for the whole layer, independent of model size.

      Can you post a photo of what you mean?

      Z-Bot CoreXY Build | Thingiverse Profile

      Surgikillundefined 1 Reply Last reply Reply Quote 0
      • Surgikillundefined
        Surgikill @Phaedrux
        last edited by

        @phaedrux Notice the angled transition from white to red

        2021-04-20 21.25.57.jpg

        Same one with green to white.

        2021-04-20 21.25.57.jpg

        It should look like this where the layer is solid and you can't really see the transition.

        2021-04-20 21.26.37.jpg

        This happened on multiple of them. I'm thinking it might be my Z axis.

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        • Phaedruxundefined
          Phaedrux Moderator
          last edited by

          Perhaps the nozzle is not completely primed when it's going back to print. What order are your perimeters printed in? Inside out, or outside in?

          Z-Bot CoreXY Build | Thingiverse Profile

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          • o_lampeundefined
            o_lampe @Surgikill
            last edited by

            @surgikill
            Your macros use M83 relative extrusion, but the main gcode file is sliced with M82 absolute extrusion. (compare line 1 and 9)
            I'd change everything to M83, just to be safe...

            dc42undefined 1 Reply Last reply Reply Quote 0
            • dc42undefined
              dc42 administrators @o_lampe
              last edited by dc42

              @o_lampe said in Help with multi color printing:

              @surgikill
              Your macros use M83 relative extrusion, but the main gcode file is sliced with M82 absolute extrusion. (compare line 1 and 9)
              I'd change everything to M83, just to be safe...

              RRF saves the relative/absolute extrusion status when running a macro and restores it afterwards; so this isn't strictly necessary. However, we recommend slicing with relative extrusion anyway.

              Are you sure that extruding 10mm of filament is sufficient after loading new filament? Can you see the new filament coming out of the nozzle when it is doing that?

              Duet WiFi hardware designer and firmware engineer
              Please do not ask me for Duet support via PM or email, use the forum
              http://www.escher3d.com, https://miscsolutions.wordpress.com

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              • Surgikillundefined
                Surgikill @Phaedrux
                last edited by

                @phaedrux It is most definitely primed. I have 9 of these parts I print simultaneously and it happens on every single one exactly the same.

                @dc42 I extrude anywhere from 55-110mm of filament before the 10mm to purge and prime the nozzle, so yes, there is a ton of filament that comes out of the nozzle.

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                • o_lampeundefined
                  o_lampe @Surgikill
                  last edited by

                  @surgikill
                  does your extruder setup require higher 'chamber pressure'? It seems logical to believe, a long purge will do. But you purge in free air and the oozing filament even pulls on the molten filament in the heater chamber.
                  Chamber pressure begins to build up, when the nozzle is in print position above the part. Even 'pressure advance' can't help here.

                  Surgikillundefined 1 Reply Last reply Reply Quote 0
                  • Surgikillundefined
                    Surgikill @o_lampe
                    last edited by

                    @o_lampe It's a hemera. There should be plenty of print moves to "build up" chamber pressure before it moves onto the next layer. It would also show issues with retractions as well, which it does not, and it is even on all of the parts. I think it might be an issue with my Z axis not moving back into place correctly.

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                    • Phaedruxundefined
                      Phaedrux Moderator
                      last edited by

                      It does sound like a z height issue then, either mechanical or maybe thermal?

                      But you show that it doesn't happen every time, correct? So what is different between the times it happens and doesn't happen?

                      Z-Bot CoreXY Build | Thingiverse Profile

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                      • Surgikillundefined
                        Surgikill @Phaedrux
                        last edited by

                        @phaedrux No idea. I think it's mechanical. I'll look into my couplers and lead screws. I have no idea what happened to the one where it worked correctly. I'll change my pause and resume g-codes so it doesn't change Z height and we'll see what happens.

                        engikeneerundefined 1 Reply Last reply Reply Quote 0
                        • engikeneerundefined
                          engikeneer @Surgikill
                          last edited by

                          @surgikill are you physically/manually loading filament into the hemera for the filament change? Could it be that there is some flex/backlash in your carriage so that it sits a bit different after a tug to pull out the old filament (or a shove to push the new one in)?

                          E3D TC with D3Mini and Toolboards.
                          Home-built CoreXY, Duet Wifi, Chimera direct drive, 2x BMG, 300x300x300 build volume
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                          • Surgikillundefined
                            Surgikill @engikeneer
                            last edited by

                            @engikeneer Doubtful. 16mm rods on the y axis and 12mm rods on the x axis and it's really rigid, besides the fact that I just use the load/unload macro, so I don't really push on anything. I'm running a test print right now. My z couplers are kind of fucked up, so I'm guessing that's the issue.

                            o_lampeundefined 1 Reply Last reply Reply Quote 0
                            • o_lampeundefined
                              o_lampe @Surgikill
                              last edited by

                              @surgikill said in Help with multi color printing:

                              My z couplers are kind of fucked up, so I'm guessing that's the issue.

                              You are lifting the gantry with the Z-motors? On my first Prusa i3, i placed 4.5mm steel balls between stepper shaft and leadscrew.
                              That way I could eliminate compression of the couplers from the changing weight and inertia of the moving extruder.

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                              • Surgikillundefined
                                Surgikill @o_lampe
                                last edited by

                                @o_lampe It's a corexy. There are 4 Z motors. I need to get the spider couplers instead of the spring couplers.

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                                • Surgikillundefined
                                  Surgikill
                                  last edited by

                                  Yeah, definitely my Z-axis. I ran some prints and changed my pause and resume to not lift Z and the indentation is gone. Looks like I need to get some pillow block bearings for the leadscrews and new couplers.

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