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    Help with apparently too hot printing

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    Tuning and tweaking
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    • jens55undefined
      jens55
      last edited by

      Well well well ..... I think I jinxed it when I said 'final' update.

      So I kept thinking about the blower fan I use for model cooling. Yes, it works, yes I can reduce the output and it turns nicely even at 25% .... but I just couldn't leave well enough alone.

      I removed the fan so I could gauge the output a bit better and there clearly was output. Put a new fan on to compare - same thing.
      Still wasn't happy so hooked up a power supply, hooked up one of the fans and got the same output.

      Contemplated life a bit and decided that still wasn't good enough!
      I dug out yet another new fan and hooked that up .... the output was probably 4 times as much air !!!!

      I will attempt to print one more of the fence post caps but this time with proper air flow for cooling.
      Boy will I be pissed off if it prints perfectly even with no support!
      I will also get myself a new batch of better quality fans (this time ball bearings) !

      I can't believe that there is a good chance that I spent 3 days or so printing because of a fan issue, the very first thing I checked and suspected!

      All fans were marked as 24V and I use 24V but either two of the fans were 36 or 48V or defective (while behaving just fine except for low rpm)

      1 Reply Last reply Reply Quote 1
      • Luke'sLaboratoryundefined
        Luke'sLaboratory @fcwilt
        last edited by Luke'sLaboratory

        @fcwilt

        If tuned correctly PA makes a world of difference printing fast.

        @jens55 they could just be worse fans, unless they're the same brand/model. Fans are not equivalent even if they're the same size. Glad to see things are moving in the correct direction

        Luke
        http://lukeslab.online

        jens55undefined 1 Reply Last reply Reply Quote 0
        • jens55undefined
          jens55 @Luke'sLaboratory
          last edited by jens55

          @luke-slaboratory, same brand of fan ... all from the same batch I ordered

          Phaedruxundefined Luke'sLaboratoryundefined 2 Replies Last reply Reply Quote 0
          • Phaedruxundefined
            Phaedrux Moderator @jens55
            last edited by

            @jens55 said in Help with apparently too hot printing:

            @luke-slaboratory, same brand of fan ... all from the same batch I ordered

            Chinesium?

            Z-Bot CoreXY Build | Thingiverse Profile

            jens55undefined 1 Reply Last reply Reply Quote 0
            • jens55undefined
              jens55 @Phaedrux
              last edited by

              @phaedrux, you bet 🙂

              MikeSundefined 1 Reply Last reply Reply Quote 0
              • Luke'sLaboratoryundefined
                Luke'sLaboratory @jens55
                last edited by

                @jens55 Yeesh. Unlucky 😕

                Luke
                http://lukeslab.online

                1 Reply Last reply Reply Quote 0
                • MikeSundefined
                  MikeS @jens55
                  last edited by

                  @jens55 some fans does not like being pwm'd. Try changing the switching frequency of that fan when you declare it in config.g .

                  jens55undefined 1 Reply Last reply Reply Quote 0
                  • jens55undefined
                    jens55 @MikeS
                    last edited by

                    @mikes, I think you missed the part about me setting up a DC power supply to verify the fan operation with straight DC. I might not have been clear.

                    BTW, the model printed just fine without support and proper cooling ! There are still some edge artifacts but I am positive they are related to uncalibrated pressure advance and they are very minor.

                    MikeSundefined 1 Reply Last reply Reply Quote 1
                    • MikeSundefined
                      MikeS @jens55
                      last edited by

                      @jens55 nice one! Happy you found the problem! Take your time and go into calibration steps for extruder steps, PA, filament flow and you are good almost for ever. At beginning i skipped steps because i tought they were not needed, but in the end the difference is remarkable. More if you try to speed up things.

                      jens55undefined 1 Reply Last reply Reply Quote 0
                      • jens55undefined
                        jens55 @MikeS
                        last edited by

                        @mikes , this is an example of my corners now:
                        3d seam.jpeg
                        The corner is on the right side and is perfect. I started a separate thread about trying to reduce the oddities of the seam that you can see to the left of the corner.

                        1 Reply Last reply Reply Quote 0
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