strange "machine outside of limits" message

[gnydick]

This post is deleted!

[Phaedrux]

Firmware version?

Are these errors during a tool change?

[gnydick]

@Phaedrux yes, they are. I'm also getting them on homing calls, which I haven't touched in years.

[engikeneer]

@gnydick I'd suggest trying to give us a bit more information if you want some help. We're not mind readers!

https://forum.duet3d.com/topic/5909/guide-for-posting-requests-for-help

At the very least, I'd suggest providing:

1. Firmware version
2. Config, relevant homing and tool change files
3. Steps to recreate

You say it only happens after a fresh reboot. Does that mean only on the first tool pickup? What about when it happens from homing? Have you tried running each axis homing separately to see which is the offending axis?

[gnydick]

@engikeneer I think we're past the beginners post. This only started happening after updating to the latest firmeware, but you asked for it.

Electronics
Product Short Name Version
Duet 3 MB6HC MB6HC 3.5.1
Duet 3 Expansion TOOL1LC TOOL1LC 3.5.1
Duet 3 Expansion TOOL1LC TOOL1LC 3.5.1
Duet 3 Expansion TOOL1LC TOOL1LC 3.5.1
Duet 3 Expansion TOOL1LC TOOL1LC 3.5.1
Duet Software Framework DSF 3.5.1
Duet Web Control DWC 3.5.1

config.g config-override.g config-user.g homeall.g homec.g homex.g homey.g homez.g pause.g resume.g tfree0.g

[gnydick]

@engikeneer tfree0.g tfree1.g tfree2.g tools.g tpost0.g tpost1.g tpost2.g tpre0.g tpre1.g tpre2.g

[gnydick]

@engikeneer I'm getting all sorts of weird behavior. I'm getting the pop stack aux() error also at random times.

Then my coordinates are off... sometimes. It's just a shit-show right now.

[gloomyandy]

@gnydick Best to try and address each problem one at a time. The homing problem sounds like it may be the simplest to understand. So as above, can you come up with the minimum situation that triggers the problem? If you try homing each axis in turn when does the problem happen? What error message do you get. If that triggers the problem, do you still get the problem if you reboot the printer then just home the axis that caused the problem before?

[gnydick]

@gloomyandy sorry, didn't mean to complicate things. I appreciate the effort. Please let me apologize ahead of time for the rant...

Ever since the last update, things have been wonky and it's hard to tell what symptom is distinct in cause from other symptoms.

The behavior isn't consistent either. I'm seeing the pop stack aux() error now on the PanelDue due to some command in the DWC, as opposed to when I tap a button on the PD. I'll be working from DWC for a while, then walk over to the machine and see it on the screen.

I can't come up with what triggers it. That's the problem. There are so many variables. And because it's a tool changer with sensor and button on the tool head itself, there is A LOT of logic spread all throughout to avoid crashes, clean the tools, temperature sensitive operations, eject, load.

I honestly don't have enough time to go through so many variables. I built a "platform" that is orchestrated well. One update later and I'm down 4 bent Obxidian revo nozzles $50/each, 3 PEI magnetic sheets gouged to hell, a dozen Z-axis lead screws bowed out from crashes, and the list just keeps growing.

Nothing in the changelog impacts any of my configuration.

These things are just supposed to work and supposedly are "validated" that the logic works.

I honestly expect somebody else to figure it out at this point, nobody specific, but Duet.