Error: attempting to extrude with no tool selected

theshabobo

@Phaedrux
Thanks for the reply!

No heater errors. I have not PID Tuned, however the temp graph is stable, basically almost a straight line. The issue is that the extruder stops extruding until I send a T0.

I manually edited that gcode to add a T0 to each layer and it printed, however this is not a fix.

Phaedrux

PID tune the heaters.

I can't see why it would deselect a tool unless there is a tool change command in the gcode file being printed, or there's been a fault.

theshabobo

no faults, no tool change commands.

One thing I just noticed, the PanelDue 7i displays at random during a print, a bunch of random errors, like "Error: Bad command R12*27"
These errors do not show up in any console.

Phaedrux

Interesting.

What baud rate is your paneldue using? I've seen that when experimenting with high baud rates than the default.

I've also seen it where interference was getting picked up and generating spurious commands. Are you using the 10 pin cable or the 4 wire cable? How long? And is it routed near any stepper motor wiring?

Also can you download the gcode file from the DWC and check it for anything corrupted looking?

If you try simulating the file do you get any errors?

theshabobo

PID's now tuned, I'll try the print again.

I'm using only the standard 4 pin cable, I believe it's 1 meter long. The cable path is not near a stepper motor, about 6-in away from the nearest motor.

I ran a simulation, no errors.

I looked at a file from the DWC, and it does not seem that any of the commands are corrupted.

JoergS5

@theshabobo said in Error: attempting to extrude with no tool selected:

M92 E91.0:91.0

you have one extruder, but two settings in M92. Maybe this produces that an extruder has no tool.

theshabobo

I have removed that line. I'll run another test print to verify.

theshabobo

Update: ran a test print, same issue.

I am now downgrading versions of the duet firmware to 3.0 to see if that resolves it.

dc42

My best guess is that corrupt data received on the PanelDue port is causing the problem. The cable resistance must be no more than 0.1 ohms per conductor. If the cable runs close to stepper motor cables, it must be shielded.

Thalios

Might be stupid but do you have temp change in your print? I just came across a similar issue where the slicer would call T1 on temp changes instead of T0. manually changed it and it works fine now.

theshabobo

ok, so I have now done 2 prints without this error happening.
Here was my fix.

Upgrade firmware of Paneldue to latest version (3.2 RC2) / Reboot
Upgrade Duet 2 Wifi to latest firmware (3.2 beta 1) / Reboot
Downgrade firmware of Duet to version 3.0 / Reboot
Upgrade firmware to 3.1.1

I have no idea why, but this worked so far. I'm going to keep this open until i get a good 10 prints with no more of this error.

theshabobo

ok, Nevermind... happened again. Here is the Diagnostic logs.
@dc42 I tested the resistance, and it is below 0.1. Also the wires are not near any stepper motors.

m122
=== Diagnostics ===
RepRapFirmware for Duet 2 WiFi/Ethernet version 3.1.1 running on Duet WiFi 1.02 or later
Board ID: 08DJM-9178L-L2MS8-6JTDD-3S06N-98HLP
Used output buffers: 3 of 24 (24 max)
=== RTOS ===
Static ram: 27980
Dynamic ram: 93556 of which 92 recycled
Exception stack ram used: 528
Never used ram: 8916
Tasks: NETWORK(ready,308) HEAT(blocked,1224) MAIN(running,1788) IDLE(ready,80)
Owned mutexes:
=== Platform ===
Last reset 00:43:59 ago, cause: software
Last software reset at 2020-09-26 21:20, reason: User, spinning module GCodes, available RAM 9316 bytes (slot 2)
Software reset code 0x0003 HFSR 0x00000000 CFSR 0x00000000 ICSR 0x0441f000 BFAR 0xe000ed38 SP 0xffffffff Task MAIN
Error status: 4
MCU temperature: min 33.0, current 35.7, max 36.1
Supply voltage: min 24.4, current 24.6, max 24.8, under voltage events: 0, over voltage events: 0, power good: yes
Driver 0: ok, SG min/max 0/205
Driver 1: ok, SG min/max 0/211
Driver 2: ok, SG min/max 0/201
Driver 3: standstill, SG min/max 0/193
Driver 4: standstill, SG min/max not available
Date/time: 2020-09-26 22:04:29
Cache data hit count 4029131711
Slowest loop: 59.57ms; fastest: 0.14ms
I2C nak errors 0, send timeouts 0, receive timeouts 0, finishTimeouts 0, resets 0
=== Storage ===
Free file entries: 8
SD card 0 detected, interface speed: 20.0MBytes/sec
SD card longest read time 5.1ms, write time 28.9ms, max retries 0
=== Move ===
Hiccups: 0(0), FreeDm: 166, MinFreeDm: 101, MaxWait: 703770ms
Bed compensation in use: mesh, comp offset 0.000
=== MainDDARing ===
Scheduled moves: 29343, completed moves: 29335, StepErrors: 0, LaErrors: 0, Underruns: 0, 0  CDDA state: 3
=== AuxDDARing ===
Scheduled moves: 0, completed moves: 0, StepErrors: 0, LaErrors: 0, Underruns: 0, 0  CDDA state: -1
=== Heat ===
Bed heaters = 0 -1 -1 -1, chamberHeaters = -1 -1 -1 -1
Heater 0 is on, I-accum = 0.3
=== GCodes ===
Segments left: 2
Movement lock held by null
HTTP is idle in state(s) 0
Telnet is idle in state(s) 0
File is idle in state(s) 2
USB is idle in state(s) 0
Aux is idle in state(s) 0
Trigger is idle in state(s) 0
Queue is idle in state(s) 0
Daemon is idle in state(s) 0
Autopause is idle in state(s) 0
Code queue is empty.
=== Network ===
Slowest loop: 63.59ms; fastest: 0.00ms
Responder states: HTTP(4) HTTP(2) HTTP(0) HTTP(0) FTP(0) Telnet(0), 0 sessions
HTTP sessions: 1 of 8
- WiFi -
Network state is active
WiFi module is connected to access point 
Failed messages: pending 0, notready 0, noresp 0
WiFi firmware version 1.23
WiFi MAC address dc:4f:22:6e:60:44
WiFi Vcc 3.34, reset reason Unknown
WiFi flash size 4194304, free heap 24568
WiFi IP address 192.168.1.253
WiFi signal strength -51dBm, reconnections 0, sleep mode modem
Socket states: 2 2 0 0 0 0 0 0
=== Filament sensors ===
Extruder 0 sensor: ok

I am still not sure what's happening here. Can someone please assist!?!?!?
Here is a download of all the Duet Config files.
https://www.dropbox.com/s/9okmtuly2bz2gmk/Duet Configs.zip?dl=0

Phaedrux

2020-09-26 20:34:56 Event logging started
2020-09-26 20:35:36 Event logging stopped
2020-09-26 20:35:36 Event logging started
2020-09-26 20:37:30 Error: Bad command: :40 M409 F"d99f"
2020-09-26 20:40:06 Error: M409: expected string expression
2020-09-26 20:41:34 Error: Bad command: M<09 K"job" F"v"
2020-09-26 20:44:02 Warning: M9: Command is not supported
2020-09-26 20:46:18 Error: M409: control character in string
2020-09-26 20:49:23 Finished printing file 0:/gcodes/Test Prints - Calibration/support_test.gcode, print time was 0h 26m
2020-09-26 21:13:55 Event logging stopped
2020-09-26 22:00:42 Event logging started
2020-09-26 22:03:36 Error: Attempting to extrude with no tool selected.
2020-09-26 22:03:40 Error: Attempting to extrude with no tool selected.
2020-09-26 22:03:44 Error: Attempting to extrude with no tool selected.
2020-09-26 22:03:48 Error: Attempting to extrude with no tool selected.
2020-09-26 22:03:52 Error: Attempting to extrude with no tool selected.
2020-09-26 22:03:56 Error: Attempting to extrude with no tool selected.
2020-09-26 22:04:00 Error: Attempting to extrude with no tool selected.
2020-09-26 22:04:04 Error: Attempting to extrude with no tool selected.
2020-09-26 22:04:08 Error: Attempting to extrude with no tool selected.
2020-09-26 22:04:12 Error: Attempting to extrude with no tool selected.
2020-09-26 22:04:16 Error: Attempting to extrude with no tool selected.
2020-09-26 22:04:20 Error: Attempting to extrude with no tool selected.
2020-09-26 22:04:24 Error: Attempting to extrude with no tool selected.
2020-09-26 22:04:28 Error: Attempting to extrude with no tool selected.
2020-09-26 22:04:32 Warning: M489: Command is not supported
2020-09-26 22:04:32 Error: Attempting to extrude with no tool selected.
2020-09-26 22:04:36 Error: Attempting to extrude with no tool selected.
2020-09-26 22:07:36 Error: Bad command: O<09 F"d99f"
2020-09-26 22:15:16 Error: M409: control character in string
2020-09-26 22:17:01 Error: M409: expected string expression

Your error log shows some garbage commands. Either there is noise interfering or corruption on the SD card. Do you have another SD card to test with?

theshabobo

yes, let me try that.

theshabobo

I changed out the SD card with a new out of the box class 10 one. This was my output of the eventlog. The print did complete.

2020-09-27 00:25:13 Event logging started
2020-09-27 00:25:35 Error: Bad command: J184 M409 F"d99f"*71
2020-09-27 00:26:15 Error: M409: control character in string
2020-09-27 00:26:56 Warning: the height map was loaded when the current Z=0 datum was not determined probing. This may result in a height offset.
2020-09-27 00:31:03 Error: M409: control character in string
2020-09-27 00:36:36 Error: Bad command: s73 M409 F"d99f"
2020-09-27 00:36:37 Error: Bad command: `M409 F"d99f"
2020-09-27 00:36:38 Error: Bad command: >0M409 F"d99f"+72
2020-09-27 00:36:56 Warning: M609: Command is not supported
2020-09-27 00:37:00 Error: Bad command: M<09 F"d99f"
2020-09-27 00:37:06 Error: Bad command: ^403 M409 F"d99f"*77
2020-09-27 00:37:11 Error: M409: control character in string
2020-09-27 00:37:55 Error: M409: expected string expression
2020-09-27 00:38:19 Warning: M40: Command is not supported
2020-09-27 00:38:26 Warning: M429: Command is not supported
2020-09-27 00:41:23 Error: M409: control character in string
2020-09-27 00:41:47 Error: M409: control character in string
2020-09-27 00:41:55 Warning: M429: Command is not supported
2020-09-27 00:45:03 Error: Bad command: $M409 F"d99f"
2020-09-27 00:48:07 Error: Bad command: O409 F"d99f"
2020-09-27 00:48:23 Error: Bad command: O628 M409 F"d99f"*70
2020-09-27 00:49:36 Error: Bad command: `m409 F"d99f#*78
2020-09-27 00:51:28 Error: Bad command: < M409 F"d99f"
2020-09-27 00:53:12 Error: M409: control character in string
2020-09-27 00:53:52 Warning: M40: Command is not supported
2020-09-27 00:54:20 Error: Bad command: ?17 M409 F"d99f"
2020-09-27 00:54:48 Error: M4: Command is not supported in machine mode FFF
2020-09-27 00:55:40 Error: Bad command: `M409 F"d99f"
2020-09-27 00:57:00 Error: Bad command: `M409 F"d99f"
2020-09-27 00:58:32 Warning: M40: Command is not supported
2020-09-27 01:00:28 Error: M4: Command is not supported in machine mode FFF
2020-09-27 01:02:05 Error: M409: expected string expression
2020-09-27 01:02:53 Warning: M40: Command is not supported
2020-09-27 01:05:57 Error: Bad command: :91 M409 F"d99f"
2020-09-27 01:11:05 Error: M409: expected string expression
2020-09-27 01:12:05 Error: Bad command: 3 M409 K"job" F"v"
2020-09-27 01:14:26 Error: Bad command: 018 M409 F"d99f"
2020-09-27 01:15:22 Error: M409: expected string expression
2020-09-27 01:15:34 Error: M409: expected string expression
2020-09-27 01:17:58 Error: M4: Command is not supported in machine mode FFF
2020-09-27 01:18:34 Error: Bad command: (M409 K"job" F"v"
2020-09-27 01:20:38 Error: M409: expected string expression
2020-09-27 01:24:42 Error: Bad command: J1172 M409 F"d99f"*127
2020-09-27 01:26:48 Warning: M509: Command is not supported
2020-09-27 01:28:26 Error: Bad command: y M409 F"d99f"
2020-09-27 01:30:55 Error: M4: Command is not supported in machine mode FFF
2020-09-27 01:31:11 Error: Bad command: :0 M409 K"job" F"v"
2020-09-27 01:34:27 Warning: M40: Command is not supported
2020-09-27 01:36:11 Error: Bad command: 55 M409 F"d99f"
2020-09-27 01:37:53 Finished printing file 0:/gcodes/Printer Parts/Flying_Bondtech.gcode, print time was 1h 14m

Phaedrux

Was this with a freshly uploaded gcode file or one that was copied over?

theshabobo

It was a fresh g-code. I also tried a different print and it ended up giving the same Attempting to extrude error.

deckingman

@theshabobo said in Error: attempting to extrude with no tool selected:

Hi all. I just did the Duet 2 Wifi Upgrade on my printer and I am getting this error when I print any file generated by Simplify3D.

Note: This issue only occurs with S3D, not any other Slicers.
History: The printer was not having this issue with S3D before the Duet 2 Wifi conversion.

This issue will happen at random points during any print. It starts the print fine, then at a random point it will throw this error. Even with the same file, it's random! I have had it happen halfway thru the 1st layer, or on the 10th layer, or the 50th while using the same .gcode file.

There is only 1 extruder, labeled as T0. In the S3D Profile. T1 is the heated bed.

So from the OP and stepping back from everything else that has been said in this thread, the issue is clearly to do with the gcode files that has been generated by S3D because of this statement (quote) "Note: This issue only occurs with S3D, not any other Slicers".

Or more specifically, those S3D gcode files have commands which are inconsistent with RRF firmware because of this statement (quote) "The printer was not having this issue with S3D before the Duet 2 Wifi conversion".

Therefore, the solution must lie in the gcode file so it might be an idea if the OP made that gcode file available, then we can see what commands are embedded which could be triggering the problem.

This comment could be a clue (quote) "There is only 1 extruder, labeled as T0. In the S3D Profile. T1 is the heated bed."

If S3D is putting T1 commands in the gcode file to control the heated bed, these commands will be interpreted by the duet firmware as being commands to select or control tool 1. But there is only a single tool defined in config.g so any "T1" commands will refer to a tool which does not exist. So switching to T1 is likely to trigger the error "attempting to extrude with no tool selected" because T1 does not exist.

So my best guess at a fix (without seeing the gcode file) would be to correct whatever setting in S3D is causing T1 commands to be inserted in the gcode file.

Edit - Or maybe the unsupported M40 and M429 commands the S3D is inserting in the gcode file are triggering the error. These need to be fixed in the slicer settings in any case.

theshabobo

@deckingman this has all my config files and a copy of the G-code.
https://www.dropbox.com/sh/yvealx81yym4kqh/AACMONG_FHO9DB7TqGrw7dyia?dl=0

Also, Note. I tried using different slicers, and got the error in all of them.
Feel free to take a look and let me know if you can see what's happening.

deckingman

@theshabobo Ahh so it's changed from being something specific the S3D as per your first post, to being slicer agnostic. I'll take a look at the files later is I get chance. Meanwhile are you setting the slicer output "flavour" to RepRap" ?

EDIT - I've had a quick gander at the gcode file and none of the bad commands that are being reported exist in the file itself. There is only one "T" command which is "T0" at the beginning of the file - exactly as it should be. So my take on that is that the file data is somehow being corrupted as it is being read from the card. I have no idea why that should be. So it's over to someone more knowledgable that I. You could try disconnecting the PanelDue - at least that would narrow it down a bit.