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    Shameless plug: Zesty Nimble extruder now on sale

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    • briangilbertundefined
      briangilbert
      last edited by

      In case you've not heard about it before, it's the worlds lightest remote direct drive extruder (less than 30 grams): https://zesty.tech

      Feel free to ask any questions you have.

      Example of a print with Nimble using ninjaflex:

      Proof:

      Co-creator of the Zesty Nimble direct drive extruder

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      • lolorcundefined
        lolorc
        last edited by

        hi there,

        it's quite difficult not to know about this shameless plug.
        I quite like the concept.

        the information with regards to retraction is non existent. only a vague statement in the FAQ.
        What about showing a video on how it works on a retraction test object ? (this with various materials)

        A lot of people are asking about retraction, there's still no valuable information about it.
        For a 85 euros motor-less extruder I find it very shameful.

        not being able to estimate the shipping cost before checkout is also shameful in 2017 😉

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        • ShadowXundefined
          ShadowX
          last edited by

          I think Brian already printed a "retraction hell" test a while back with the Nimble.

          https://www.youtube.com/watch?v=YuFVCxA-IpI

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          • briangilbertundefined
            briangilbert
            last edited by

            @lolorc Pre nimble (Bowden setup) I needed retraction of 8mm, using the nimble I'm using 1mm retractions. the Shipping calculation model is how Shopify is doing it, not as a dark pattern by us, we're evaluating bumping the Nimble price to have the shipping included so there are no surprises. thanks for your input.

            @ShadowX thanks for linking the retraction hell print.

            Co-creator of the Zesty Nimble direct drive extruder

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            • DjDemonDundefined
              DjDemonD
              last edited by

              I am looking forward to getting my nimble to see how it compares with the other drive-cable extruder which I currently have in terms of retraction. It is not possible to retract as fast with a highly geared extruder, we all know that, it is not in dispute, but here's where I point out that whilst fast retractions are considered desirable, they are not necessary to achieve good filament control.

              My current cable operated extruder can retract at 2mm at 14mm/s and get no blobs or stringing with PLA (you don't need 8mm as you are now using a direct extruder not a bowden). Yes there is a tiny pause for a retract/un-retract to take place so in the retraction torture object above you might expect print time to be slightly longer, but this is more than compensated for by having a direct drive, lightweight extruder on the effector or carriage which is almost always going to control filament better than a Bowden extruder. It seems using a smaller motor (you don't need a big motor due to the high gear ratio) and using less motor current enables the motor to reverse direction faster and can speed this up even more.

              Brian/Lykle - what is the gear ratio on the Nimble from motor to drive gear?

              Simon. Precision Piezo Z-Probe Technology
              www.precisionpiezo.co.uk
              PT1000 cartridge sensors NOW IN, just attach to your Duet board directly!

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              • InSanityundefined
                InSanity
                last edited by

                Simple enough concept. Would like reports from those that try them to see how they work for everyone else. Products always work for those selling them…they also taste really good and are fat free.

                Duet WiFi Powered FFCP with E3D legends hotend system. BLTouch grid leveling.

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                • roboduetundefined
                  roboduet
                  last edited by

                  Weight is less than 28 grams.
                  Drive cable is 95 cm long. This can be adjusted if you want a different length.

                  Can you provide weight information for cable too?

                  1 Reply Last reply Reply Quote 0
                  • a96bimmerm3gmail.comundefined
                    a96bimmerm3gmail.com
                    last edited by

                    Pretty slick setup. Waiting for user opinions too 😃

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                    • Adamfilipundefined
                      Adamfilip
                      last edited by

                      E3D Titan using Pancake Nema 17 is a great solution.

                      1 Reply Last reply Reply Quote 0
                      • briangilbertundefined
                        briangilbert
                        last edited by

                        @Adamfilip:

                        E3D Titan using Pancake Nema 17 is a great solution.

                        Not to discount the efficacy of the Titan at all, but the Niimble weights less than 27 grams before you add the stepper. A Titan weighs 60 grams before you add a stepper, however with the nimble the stepper is mounted remotely not on your carriage/effector.

                        It really depends on if you think the reduced inertia is worth it for you or not.

                        Co-creator of the Zesty Nimble direct drive extruder

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                        • roboduetundefined
                          roboduet
                          last edited by

                          @briangilbert:

                          Not to discount the efficacy of the Titan at all, but the Niimble weights less than 27 grams before you add the stepper. A Titan weighs 60 grams before you add a stepper, however with the nimble the stepper is mounted remotely not on your carriage/effector..

                          How heavy is Nimble drive cable? Can you specify weight of drive cable too?

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                          • briangilbertundefined
                            briangilbert
                            last edited by

                            @roboduet

                            The 95cm cable weighs 55 grams, and we're looking at offering a shorter cable for people with smaller printers which would be lighter again.

                            In reality this weight is spread between the mount point of the stepper and the effector/carriage, and can be reduced even further by using somethingh like a a pull reel keychain if you like(I do this, but Lykle doesn't):
                            https://www.amazon.com/1-5-PULL-REEL-Chain-EXTENDS/dp/B001VGO9TU

                            If you have already ordered and will want a shorter cable we will have a way for you to update the order with us.

                            Co-creator of the Zesty Nimble direct drive extruder

                            1 Reply Last reply Reply Quote 0
                            • InSanityundefined
                              InSanity
                              last edited by

                              In a perfect world the filament would be the worm gear that threads down the extruder. This would remove bowden backlash and any extra weight from drive systems on the hot end. Spiral filament, hmm.

                              Duet WiFi Powered FFCP with E3D legends hotend system. BLTouch grid leveling.

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                              • briangilbertundefined
                                briangilbert
                                last edited by

                                @(In)Sanity:

                                In a perfect world the filament would be the worm gear that threads down the extruder. This would remove bowden backlash and any extra weight from drive systems on the hot end. Spiral filament, hmm.

                                We just need nano-bots that play tug of war with the filament.. but at a controlled rate..

                                Co-creator of the Zesty Nimble direct drive extruder

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                                • InSanityundefined
                                  InSanity
                                  last edited by

                                  @briangilbert:

                                  @(In)Sanity:

                                  In a perfect world the filament would be the worm gear that threads down the extruder. This would remove bowden backlash and any extra weight from drive systems on the hot end. Spiral filament, hmm.

                                  We just need nano-bots that play tug of war with the filament.. but at a controlled rate..

                                  Haaa, now your talking. I tend to think a bit out of the box, but I think you've got me beat.

                                  Duet WiFi Powered FFCP with E3D legends hotend system. BLTouch grid leveling.

                                  1 Reply Last reply Reply Quote 0
                                  • Zesty_Lykleundefined
                                    Zesty_Lykle
                                    last edited by

                                    Tractor beam out of the print bed! We could use 2. One to hold the print down and the other to pull the filament through. No more adhesion problems.
                                    LeadingLights is experimenting with a vacuum plate, but that is to hold the print bed surface down. Not the part.

                                    Warner Berry tried a screw that forced the filament down. It worked, but was not practical. I forget what the reason was why he stopped experimenting with it, sorry. The worm gear combination is the most reliable and is used in so many ways that it is completely understood.

                                    Lykle
                                    Design, make and enjoy life

                                    Co Creator of the Zesty Nimble

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                                    • briangilbertundefined
                                      briangilbert
                                      last edited by

                                      @Zesty_Lykle:

                                      Tractor beam out of the print bed! We could use 2. One to hold the print down and the other to pull the filament through. No more adhesion problems.
                                      LeadingLights is experimenting with a vacuum plate, but that is to hold the print bed surface down. Not the part.

                                      Warner Berry tried a screw that forced the filament down. It worked, but was not practical. I forget what the reason was why he stopped experimenting with it, sorry. The worm gear combination is the most reliable and is used in so many ways that it is completely understood.

                                      Tractor bean would pull the carriage / effector down as well.. good for layer adhesion I guess 🙂

                                      Maybe a tractor beam where attraction rate was inverse to material density..

                                      Co-creator of the Zesty Nimble direct drive extruder

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                                      • Whitewolfundefined
                                        Whitewolf
                                        last edited by

                                        @DjDemonD:

                                        I am looking forward to getting my nimble to see how it compares with the other drive-cable extruder which I currently have in terms of retraction. It is not possible to retract as fast with a highly geared extruder, we all know that, it is not in dispute, but here's where I point out that whilst fast retractions are considered desirable, they are not necessary to achieve good filament control.

                                        My current cable operated extruder can retract at 2mm at 14mm/s and get no blobs or stringing with PLA (you don't need 8mm as you are now using a direct extruder not a bowden). Yes there is a tiny pause for a retract/un-retract to take place so in the retraction torture object above you might expect print time to be slightly longer, but this is more than compensated for by having a direct drive, lightweight extruder on the effector or carriage which is almost always going to control filament better than a Bowden extruder. It seems using a smaller motor (you don't need a big motor due to the high gear ratio) and using less motor current enables the motor to reverse direction faster and can speed this up even more.

                                        Brian/Lykle - what is the gear ratio on the Nimble from motor to drive gear?

                                        Did you ever compare the nimble to the flex3drive? How did it work out for you? I read on thingiverse that a stepper amplifier could be used to get past the speed limitations of the high gearing, basically reverse gearing for your stepper using a belt and pulley system

                                        Exploring the universe wherever the tech blows

                                        1 Reply Last reply Reply Quote 0
                                        • DjDemonDundefined
                                          DjDemonD
                                          last edited by

                                          Hi so far I have not yet got around to installing my nimble, but to be honest it looks like it will work fine at extruding, its quite a simple concept really, long term success and reliability is something only time will tell. My flex3drive has been working for 18 months now, I replaced one minor part, and had a new drive cable but I was asking the cable to deflect a little more than was reasonable and that contributed to its failure, so not the fault of the cable itself.

                                          There is no doubt in my mind as a long term flex3drive user that this concept offers some big advantages, lightweight effector/carriage, small unit, direct drive without the weight etc… but some drawbacks which are things that can be compensated for, such as needing to drive stepper motors at quite high RPM and reverse them again at quite high RPM, so you need fairly low inertia motors (don't try it with big long motors I'm using 34mm nema 17, but 20mm pancake should also be capable), the right motor current which is not always the highest current you can get away with, and the right approach to jerk, accel and max feedrate for the E-motor. (I will leave the two manufacturers of these units to provide the detail on how they each recommend achieving this).

                                          Where perhaps I am finding a limitation on my kossel XL is to go up to really high print speeds forces the motor to try to retract beyond its current capabilities and I get stalling, I could print this fast with titan/pancake/short bowden (flying extruder), but the print quality, and the effect on inertia and tilt was greater than it is now. So I have improved print quality and calibration but am limited to around 100mm/s (which is enough for me). Its possible with a bit more tuning and help from the maker I might overcome this but nothing's perfect.

                                          Simon. Precision Piezo Z-Probe Technology
                                          www.precisionpiezo.co.uk
                                          PT1000 cartridge sensors NOW IN, just attach to your Duet board directly!

                                          1 Reply Last reply Reply Quote 0
                                          • Whitewolfundefined
                                            Whitewolf
                                            last edited by

                                            @DjDemonD:

                                            Hi so far I have not yet got around to installing my nimble, but to be honest it looks like it will work fine at extruding, its quite a simple concept really, long term success and reliability is something only time will tell. My flex3drive has been working for 18 months now, I replaced one minor part, and had a new drive cable but I was asking the cable to deflect a little more than was reasonable and that contributed to its failure, so not the fault of the cable itself.

                                            There is no doubt in my mind as a long term flex3drive user that this concept offers some big advantages, lightweight effector/carriage, small unit, direct drive without the weight etc… but some drawbacks which are things that can be compensated for, such as needing to drive stepper motors at quite high RPM and reverse them again at quite high RPM, so you need fairly low inertia motors (don't try it with big long motors I'm using 34mm nema 17, but 20mm pancake should also be capable), the right motor current which is not always the highest current you can get away with, and the right approach to jerk, accel and max feedrate for the E-motor. (I will leave the two manufacturers of these units to provide the detail on how they each recommend achieving this).

                                            Where perhaps I am finding a limitation on my kossel XL is to go up to really high print speeds forces the motor to try to retract beyond its current capabilities and I get stalling, I could print this fast with titan/pancake/short bowden (flying extruder), but the print quality, and the effect on inertia and tilt was greater than it is now. So I have improved print quality and calibration but am limited to around 100mm/s (which is enough for me). Its possible with a bit more tuning and help from the maker I might overcome this but nothing's perfect.

                                            In the nimble mods i seen basically a reverse pulley stepper amplifier. Wouldnt this solve the need allowing use of small steppers which will be able to start and stop faster than larger steppers allowing either the nimble or flex3drive to print at higher speeds?

                                            Exploring the universe wherever the tech blows

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